• 제목/요약/키워드: Precision manufacturing

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페트리네트를 이용한 유연생산시스템 설계에 관한 연구 (A Study on the Design of Flexible Manufacturing Systems by using Petri Nets)

  • Kim, G.B.;Lee, K.I.
    • 한국정밀공학회지
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    • 제12권10호
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    • pp.166-174
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    • 1995
  • Flelxible Manufacturing Systems(FMS), which consist of various machine groups, can produce machine parts in different physical dimensions and lot sizes. In this paper, a novel method which utilizes Colored and Timed Petri Net is proposed to model a FMS. Each machine group of FMS is modulized and modeled using expanded Petri Nets. Colored and Timed Petri Nets are defined, and the flexible manufacturing systems's design algorithm based on this definition is developed and verified in a real FMS plant by computer simulations.

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도어트림을 이용한 Digital 조립시스템 개발 (Development of Digital Assembly system with Door Trim)

  • 박홍석;여성운;이규봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.625-626
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    • 2006
  • Nowadays, the increasing global competition forces manufacturing enterprises to apply new technologies method of their products. To save time and cost in assembly process and to increase the quality of products, it is very important to choose an optimal assembly system. We propose a methodology that generates an optimal assembly system by using the Digital manufacturing.

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인터넷 기반 설계 및 생산

  • 안성훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.35-35
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    • 2004
  • 본 세미나에서는 Design for Manufacturing(DFM)의 개념과 인터넷기술을 접목한 '인터넷기반의 설계 및 생산'이라는 개념의 이해를 도모하고자 한다. 전통적인 Over-the-wall manufacturing의 단점인 설계와 제조의 불연속성을 인터넷을 사용하여 개선하는 것이 본 연구의 주 목표이다. 친근한 웹브라우저를 사용자 인터페이스로 사용하여 제조공정에서 얻어진 지식을 설계자에게 디자인 규칙(Design Rule)으로 제시한다. 이를 위해 3 단계 클라이언트-서버를 사용한 통신체계를 구축하고 공정계획에 관여된 프로그램을 개발하였다.(중략)

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피드포워드 제어를 이용한 위상차 보정 속도리플 제어기의 설계 (Design of Velocity Ripple Controller using Phase Compensation Feedforward Control)

  • 태원형;김정한;심종엽;오정석;송준엽
    • 한국정밀공학회지
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    • 제31권8호
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    • pp.705-713
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    • 2014
  • In this paper, we propose a novel velocity ripple controller using phase compensation feedforward control. Velocity ripples result in many kinds of performance degradations in manufacturing machines, especially such as ultra-precision roll lathes. The generation of velocity ripple in constant velocity control comes from various causes, such as electrical torque ripples, mechanical worn out, inconsistent mass center, etc. Conventional researches about ripple is mainly for reducing torque ripple in actuator level, which is only one of reasons for velocity ripples, so in this study, we focus on eliminating velocity ripples in upper level controller using phase compensation feedforward controller. The proposed algorithm is composed of several modules, such as ripple extractor, phase adjuster and phase follower etc. The suggested algorithm can be easily extended, and it shows a superior performance in the experiments of ultra-precision roll lathes.

초정밀 단속 절삭을 이용한 다각형 미러의 절삭특성에 관한 연구 (A study of ultra-precision interrupt machining for an polygon mirror)

  • 박순섭;이기용;김형모;이재설
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.65-70
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    • 2007
  • Generally, the core component of small precise optical device demands high accuracy of manufacturing processes. Although, the geometry of it is simple, the manufacturing technique to materialize is categorized as the ultra-precision machining and it must be done with the specialized machines and by the trained operator. Typical examples of small precise optical device are laser printer and phone camera. As a core part of laser printer, polygon mirror is used in laser scanning unit(LSU). It couldn't be fabricated with conventional machine but specified machine for polygon mirror machining. In this study, Polygon mirror with 16 surfaces was manufactured in the process of ultra-precision fly-cutting with Al material and investigated optimum machining conditions in terms of feedrate, pitch per cycle and depth of cut. Owing to process of polishing has bad influence on reflection angle, surface roughness, $R_{max}$=10nm, and form error, $Ra={\lambda}/10({\lambda}=632nm)$, are prerequisites for polygon mirror.

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6자유도 정밀 스테이지의 추종제어를 위한 슬라이딩 모드 제어기 설계 (Design of a Robust Position Tracking Controller with Sliding Mode for a 6-DOF Micropositioning Stage)

  • 문준희;이봉구
    • 한국생산제조학회지
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    • 제20권2호
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    • pp.121-128
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    • 2011
  • As high precision industries such as semiconductor, TFT-LCD manufacturing and MEMS continue to grow, the demand for higher DOF precision stages has been increasing. In general, the stages should accommodate a prescribed range of payloads in order to position various precision manufacturing/inspection instruments. Therefore a nonlinear controller using sliding motion is developed, which bears mass perturbation and makes the upper plate of the stage move in 6 DOF. For the application of the nonlinear control, an observer is also developed based on expected noise covariance. To eliminate the steady state error of step response, integral terms are inserted into the state-space model. The linear term of the controller is designed using optimization scheme in which parameters can be weighted according to their physical significance, whereas the nonlinear term of the controller is designed using trial and error method. A comprehensive simulation study proves that the designed controller is robust against mass perturbation and completely eliminates steady state errors.

다결정 실리콘 태양전지의 표면 텍스쳐링 및 반사방지막의 영향 (Surface Texturing and Anti-Reflection Coating of Multi-crystalline Silicon Solar Cell)

  • 전성욱;임경묵;최석환;홍영명;조경목
    • 한국표면공학회지
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    • 제40권3호
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    • pp.138-143
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    • 2007
  • The effects of texturing and anti-reflection coating on the reflection properties of multi-crystalline silicon solar cell have been investigated. The chemical solutions of alkaline and acidic etching solutions were used for texturing at the surface of multi-crystalline Si wafer. Experiments were performed with various temperature and time conditions in order to determine the optimized etching condition. Alkaline etching solution was found inadequate to the texturing of multi-crystalline Si due to its high reflectance of about 25%. The reflectance of Si wafer texturing with acidic etching solution showed a very low reflectance about 10%, which was attributed to the formation of homogeneous. Also, deposition of ITO anti-reflection coating reduced the reflectance of multi-crystalline si etched with acidic solution($HF+HNO_3$) to 2.6%.

화학 기계적 연마에 의한 리튬 니오베이트의 광학 특성에 관한 연구 (Study on Optical Properties of Lithium niobate using Chemical Mechanical Polishing)

  • 정석훈;김영진;이현섭;정해도
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.121-122
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    • 2008
  • Lithium Niobate (LN:LiNbO3) is a compound of niobium, lithium and oxygen. The characteristics of LN are piezoelectricity, ferroelectricity and photoelectricity, and which is widely used in surface acoustic wave (SAW). To manufacture LN device, the LN surface should be a smooth surface and defect-free because of optical property, but the LN material is processed difficult by traditional processes such as grinding and mechanical polishing (MP) because of its brittleness. To decrease defects, chemical mechanical polishing (CMP) was applied to the LN wafer. In this study, the suitable parameters scuh as pressure and relative velocity, were investigated for the LN CMP process. To improve roughness, the LN CMP was performed using the parameters that were the highest removal rate among process parameters. And, evaluation of optical property was performed by the optical reflectance and non-linear characteristic.

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He-Ne 레이저의 간섭을 이용한 고정밀 리니어 스케일의 제작에 관한 연구 (A Study on the Manufacturing of High Precision Linear Scale Using He-Ne Laser Interference)

  • 한응교;전병욱;이명호;박두원;노병옥
    • 한국정밀공학회지
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    • 제8권3호
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    • pp.82-92
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    • 1991
  • A study on the manufacturing of High Precision Linear Scalr using He-Ne Laser interference Of late, along with the advancement of precision machining technology, the requirement of super precision measurement increases as time goes on, and the accuracy of standard scale which is a basis of precision measurement has been cognized as a criterion of industrial development in a nationl. In this paper, we described on technology by which we could carve scale lines thru optical method under the condition of laboratory by using the coherence of He-Ne two-mode stabilized laser and in turn, put it to practical use as linear scale for the measurement of length. Hence in this research in the case of setting scale interval to 20 ${\mu}m$, we employed super precision scale-carving device associated with Ar laser and acousto optic modulator in lieu of flashing lamp scale-carving device, and we obtained as experimental result superior linear scales carved within the accuracy of ${\pm}$0.3${\mu}m$.

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스마트 매뉴팩처링을 위한 자율화 (Autonomy for Smart Manufacturing)

  • 박홍석
    • 한국정밀공학회지
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    • 제31권4호
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    • pp.287-295
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    • 2014
  • Smart manufacturing (SM) considered as a new trend of modern manufacturing helps to meet objectives associated with the productivity, quality, cost and competiveness. It is characterized by decentralized, distributed, networked compositions of autonomous systems. The model of SM is inherited from the organization of the living systems in biology and nature such as ant colony, school of fish, bee's foraging behaviors, and so on. In which, the resources of the manufacturing system are considered as biological organisms, which are autonomous entities so that the manufacturing system has the advanced characteristics inspired from biology such as self-adaptation, self-diagnosis, and self-healing. To prove this concept, a cloud machining system is considered as research object in which internet of things and cloud computing are used to integrate, organize and allocate the machining resources. Artificial life tools are used for cooperation among autonomous elements in the cloud machining system.