• 제목/요약/키워드: Precision grinding

검색결과 644건 처리시간 0.036초

휴대폰 카메라용 비구면 마이크로 렌즈 최적 연삭가공 평가 (Evaluation on the Optimum Grinding of Aspheric Surface Micro Lens for Camera Phone)

  • 백승엽;이은상
    • 한국공작기계학회논문집
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    • 제15권2호
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    • pp.1-9
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    • 2006
  • As consumers in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the ground surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

초미세 고기능 동축가공 연삭 시스템의 구조 최적화 및 특성 평가 (Structural Optimization and Performance Evaluation of Ultra Precision Co-axial Ferrule Grinding Machining System)

  • 안건준;이호준;김기주;김기환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.559-560
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    • 2006
  • Fiber optic connector, ferrule, is a device to connect and align fiber optics cable on fiber-optic communication system. In general $ZrO_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. For the precision grinding machining, it is very important that structure of co-axial ferrule grinding system is optimized. In this paper, Structural analysis was performed to analyze bed and frame structure of co-axial grinding machine. Deformation and modal analysis for natural frequency was performed using ANSYS design space program to analyze structural characteristics. New improved model of bed and frame structure was proposed based on initial basic model. Therefore, we estimated the structural characteristics precision co-axial grinding machining system.

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냉각 공기장치에 의한 환경 친화 연삭 연구 (A Study on Environment- Friendly Grinding by Using Cold Air)

  • 김남경;이동호;성낙창;송지복
    • 한국정밀공학회지
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    • 제15권9호
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    • pp.145-151
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    • 1998
  • In this study, the experimental and analytic investigation with cold air system has been performed for improving the working environment of the conventional grinding fluid. Very simple cold air system was developed which could replace by the conventional grinding fluid system. The identification of heat of grinding Bone is very important for precision grinding. The experimental data was analysed to investigate the heat which was transferred to the workpiece. It was found that 45∼55% of the total energy for dry grinding, 22∼28% for wet grinding, and 32∼35% for cold air system are conducted to the workpiece in grinding with cubic boron nitride wheel. Cubic boron nitride wheel could reduce the residual stress and thermal demage comparing with aluminium oxide wheel, because cubic boron nitride wheel has very high extreme thermal conductivity.

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평면 연삭에서의 연삭 숫돌 마모 추정 및 실험적 검증 (Estimation and experimental verification of grinding wheel wear in surface grinding process)

  • 김현수;주광훈;홍성욱;이응숙;박천홍
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.285-288
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    • 2000
  • This paper deals with the theoretical estimation and its experimental verification of grinding wheel wear in surface grinding process. A theoretical formulation is provided to predict the grinding wheel wear in surface grinding. The associated surface roughness and grinding force are also investigated both theoretically and experimentally. Through a series of simulations and experiments, it is shown that the predictions are in good agreement with the experimental results.

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비구면 가공용 지능형 연삭 시스템 개발 (Development of intelligent grinding system for aspherical surface machining)

  • 백승엽;이해동;김성철;이은상
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.1099-1104
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    • 2004
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system.

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초정밀 CNC 센터리스 연삭기 개발 (The Development of Ultra-precision Centerless Grinding Machine)

  • 조순주;;윤종식;조창래
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.557-558
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    • 2006
  • In this study, the ultra precision centerless grinder for ferrule grinding was designed. As the good-qualified ferrule is required a precise and fine grinding, grinding machine for ferrule must have a high accuracy and a sufficient stiffness. The centerless grinder is composed of the high damping concrete bed, grinding wheel spindle unit, regulating wheel spindle unit, feeding table and dressing unit. For a newly developed centerless grinder, hydrostatic system with high precision feeding and high stiffness was proposed.

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연삭동력에 의한 Grinding Burn 검지를 위한 기초적 연구 (A Basic Study on the Monitoring of Grinding Burn by Grinding Power Signatures)

  • 김건희;이재경;안상욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.194-199
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    • 1996
  • Grinding burn formed on the ground surface is related to the maximum temperature of workpiece surface and wheel temperature in the grinding process. The thermal characteristics of workpiece and grinding conditions on the surface temperature of the oxidation growing layer after get out of contact with the grinding wheel. The assumption used in grinding power signatures leads to the local temperature distribution between grinding wheel and workpiece, i.e., a single curve determines temperatures anywhere within the grinding wheel at anytime. This information is useful in the study of the grinding bum penetration into the wheel and thus provides an presentation of grinding trouble monitoring for the burning. On the basis of grinding power signatures in the wheel, thermally optimum conditions are defined and controlled. To cope with grinding burn, the use of grinding power signatures is an effective monitoring systems when occurring the grinding process. In this paper, the identified parameters suggested in this study which are derived from the grinding power signatures are presented.

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