• 제목/요약/키워드: Precision Screws

검색결과 53건 처리시간 0.028초

고경도강의 나사선삭 (Ball Screw Cutting of Hardned Steel)

  • 황동환;박철우;김대은;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.37-41
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    • 1993
  • ball screw is a critical machine component which dictates the precison of a given machine tool. The conventional manufacturing method requires the heat treated ball screw to be ground to its final dimensions. This study looks into the the feasibility of replacing the grinding process with a simpler process, namely threading on NC lathe. The purpose is to reduce the capital investment as well as production time in the manufacture of ball screws. Ceramics and CBN cutting tools are compared with respect to their ability to machine hardened steel. It is shown that CBN tools can be successfully utilized to machine precision ball screws with superior suface qualities.

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나사산 전면검사 비전시스템의 영상 균일도 향상을 위한 조명 광학계 설계 및 해석 (Design and Analysis of Illumination Optics for Image Uniformity in Omnidirectional Vision Inspection System for Screw Threads)

  • 이창훈;임영은;박근;나승우
    • 한국정밀공학회지
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    • 제31권3호
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    • pp.261-268
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    • 2014
  • Precision screws have a wide range of industrial applications such as electrical and automotive products. To produce screw threads with high precision, not only high precision manufacturing technology but also reliable measurement technology is required. Machine vision systems have been used in the automatic inspection of screw threads based on backlight illumination, which cannot detect defects on the thread surface. Recently, an omnidirectional inspection system for screw threads was developed to obtain $360^{\circ}$ images of screws, based on front light illumination. In this study, the illumination design for the omnidirectional inspection system was modified by adding a light shield to improve the image uniformity. Optical simulation for various shield designs was performed to analyze image uniformity of the obtained images. The simulation results were analyzed statistically using response surface method, from which optical performance of the omnidirectional inspection system could be optimized in terms of image quality and uniformity.

초소형 스크류 온간 다단 헤딩공정 연구 (Design of a Multi-Step Warm Heading Process for Subminiature Screws)

  • 장연희;정진환;장명근;홍재근;김종봉
    • 한국정밀공학회지
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    • 제34권2호
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    • pp.83-87
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    • 2017
  • A multi-step warm forging process for subminiature screws is investigated. Due to the low formability of Titanium alloys, bit forming of Titanium screws is difficult by cold forging. In order to overcome this low formability of Titanium alloys, two candidate processes, i.e., multi-step forging and warm forging are introduced. First, a multi-step (two-step) forging process is investigated. The punch shape and stroke of forging during the first step is designed via various analyses. Finally, the bit formability is investigated at different forging temperatures. Analyses are carried out for two-step forging at various temperatures and the formability under these thermal conditions is compared.

추체간 유합술의 안정성에 관한 실험적 연구 (A Experimental Study on the Stability of Lumbar Interbody Fusion)

  • 김현수;박정호;김종필;이규열;이명진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.526-529
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    • 2005
  • The purpose of this study is to investigate a loosening process of screws through a fatigue test. Therefore, it is attempted to perform an interbody fusion on porsine lumbar spine using cage and screws. From the results, it is found that the combining force in both of the cylinder and the taper type screws located on the upper-left first start to decrease and then the combination between a rod and screw loosens. In addition, it is investigated that the life of taper type screw increases 5.5% and this fact is coincident with the previous results.

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척추고정장치의 피로성능 평가와 향상 (Enhancement and Evaluation of Fatigue Resistance for Spine Fixation System)

  • 김현묵;김성곤
    • 한국정밀공학회지
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    • 제26권8호
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    • pp.142-147
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    • 2009
  • Spinal fixation systems provide surgical versatility, but the complexity of their design reduces their strength and fatigue resistance. There is no published data on the mechanical properties of such screws. Screws were assembled according to a vertebrectomy model for destructive mechanical testing. A group of two assemblies was tested in static compression. One group was applied to surface a grit blasting method and another group was applied to surface a bead blasting method. Modes of failure, yield, and ultimate strength, yield stiffness, and cycles to failure were determined for six assembles. Static compression 2% offset yield load ranges was from 327 to 419N. Fatigue loads were determined two levels, 37.5% and 50% of the average load from static compression ultimate load. An assembly of bead blasting treatment only achieved 5 million cycles at 37.5% level in compression bending.

계단형 나사산을 이용한 영구 체결용 나사개발에 관한 연구 (A Study on the Development of the Screw for Permanent Fixing using Stairs Type Screw Threads)

  • 김민주;김세민;이승수;김순경;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1003-1007
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    • 1997
  • This study is na introduction of ADS in which we have written out programs which can design three-dimensional machine parts and reduce the required time for design them comparing with other CADs. Among the machine parts, screws are commonly used in joining one part to another because of easy handling but welding and rivet are used to join permanently them even thought hard operation. Consequently, w have developed the screw for permanent fixing using stairs type screw threads, which is considered as the main machine parts in joining. For that, we designed permanent fastened screws according to the different rotation angle using VisualLISP and transferred it to ANSYS, structural solution program, to find out allowance load, maximum equivalent stress and where it occur.

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밀폐형 동회전 2축 스크류의 제작에 관한 연구 (A Study on Machining of the Self-Wiping Co-Rotating Twin Screw)

  • 최부희;이상혁;최상훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1426-1429
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    • 2003
  • This paper describes screw tool design and machining method witch is able to design tool profile and 3-dimensional geometry for screws in self-wiping co-rotating twin screw extruder. The geometric features of screws for co-rotating twin screw extruders are developed from kinematic principles. Closely self-wiping screw segments are manufactured in universal milling machine by using designed screw tools. It is shown that experimental results verified the closely intermeshing condition in twin screw.

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사출성형 조건에 따른 정밀 플라스틱 나사의 형상정밀도 향상에 관한 연구 (Study on Improvement of Dimensional Accuracy of a Precision Plastic Screw Under Various Injection-Molding Conditions)

  • 백순보;박근;염충호;나승우
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1549-1554
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    • 2010
  • 플라스틱 나사는 경량성, 내식성, 열 및 전기절연성이 우수하여 최근 금속나사 대체용도로 사용 되고 있다. 플라스틱 나사는 사출성형에 의해 제작되며 성형과정에서 수축이 발생하여 형상정밀도가 저하된다. 특히 소형 정밀나사의 경우 마이크로미터 단위의 정밀도를 요구하는 관계로 소성가공에 의해 제작되는 금속나사를 대체하기 위해서는 많은 어려움이 따른다. 본 연구에서는 사출성형 공정의 수치해석을 통해 금형설계 인자를 결정하였고, 실험계획법을 적용하여 변형량을 최소화하기 위한 성형조건을 도출함으로써 플라스틱 나사의 형상정밀도 향상을 위한 연구를 수행하였다.

경추용 일체형 추간체 유합 보형재의 디자인 변화에 따른 생체역학적 효과 비교 연구 (Comparative Study on Biomechanical Behavior of Various Cervical Stand-Alone Cage Designs)

  • 박광민;정태곤;정승조;이성재
    • 한국정밀공학회지
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    • 제33권11호
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    • pp.943-950
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    • 2016
  • The purpose of this study was to evaluate and compare by finite element analysis the biomechanical performance, in terms of cervical stand-alone cage screw insert angle (Type 3 - 5: 2 Screws) and screw arrangement (Type 6 and 7: 3 Screws / Type 8 and 9: 4 Screws), and the range of motion (ROM) of traditional anterior cervical discectomy of a fusion device (Type 1: Cage / Type 2: Cage + ACP). Our study suggests that the biomechanical behavior of a postoperative cervical spine could indeed be influenced by design features, such as screw angle and number of screws. In particular, ROM and the risk of subsidence were more sensitive during extension about type 5 (Insert Angle $20^{\circ}$). Our study also suggested that the number of screw asymmetries between up and down for type 6 and 7 could result in differences in the risk of screw fracture manifesting in different clinical aspects.