• Title/Summary/Keyword: Precision Rotor

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A Study on Determination of Shear Center of Beam Having Arbitrary Cross Section (임의의 단면을 갖는 보의 전단중심 결정에 관한 연구)

  • O, Taek-Yeol;Byeon, Chang-Hwan;Yu, Yong-Seok;Gwon, Yeong-Ha
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.93-98
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    • 2002
  • It is important to determinate the shear center of beam having arbitrary cross-section in structures. In this study, we have introduced the determination of shear center that gets the equivalent stiffness matrix representing arbitrary cross section of beam and applies energy equivalence theory. This method shows the results of applying on examples that we know the exact and approximate solution of open and cross section of beam. This study also compares with the shear center of composite rotor blade got by the experiment and by the suggested method.

Analysis of Heat Treatment Process for Large Forgings Considering Phase Transformation (대형 단조품 담금질 과정의 조직 및 응력분포 해석)

  • 이정호;이부윤;전제영;이명렬;조종래
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.964-968
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    • 1996
  • The demands of size and quality of large steel shaft forgings for ship building, power plant, steel plant, etc. are rapidly increasing, and some of these productions are manufactured from ingot weighing more than 300 tons. For use as rotating components. shafts require toughness, strength and homogeneity, and therefore are produced through a variety of heat treatments. According to the increase of ingot size, micro- and macrosegregation and also mass effect of the product increase. Thus, special care should be paid to the heat treatment of such large shaft forgings. In this paper, the heat treatment of large shaft forgings such as rotor and back-up roll is calculated using the commercial finite element code SYSWELD. Calculated distributions of temperature and phase are compared with experimental data. The continuous cooling transformation diagram, thermal and mechanical properites of each phase are used. The phase proportion, hardness and residual stress during water quenching are discussed.

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Vibration Characteristic Study of Bevel Geared System Using Transfer Matrix Method (전달행렬법을 이용한 베벨기어 시스템의 진동특성연구)

  • Lee, Hyoung-Woo;Bae, Myung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.118-126
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    • 2008
  • A new approach to the critical speed calculation of general multi-mesh gear chain system included bevel gear is presented. A transfer matrix mode! based on Hibner's branch method is developed and the natural properties of the branched rotor system are calculated with using the ${\lambda}$-matrix formulation. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the neighborhood of the operating speed, there are the two critical speeds amplifying the first mode and the eighth mode.

Disital Control for Active Magnetic Bearing System (능동자기베어링시스템의 디지털 제어)

  • 박영진;김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.311-316
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    • 1994
  • In this study, a governing equation for 4-axis active magnetic bearing system composed of a rigid rotor and two radial magnetic bearings is derived. We find out that there are two kind of coupling between control axes in the system. And digital contralized controller is designed based on state-space approach and linear quadratic regulator(LQR) theory. By numerical simulation, it is shown what the designed controller can stabilize the system and control the coupling effectively using limited control input.

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New Design of Cylindrical Capacitive Sensor for On-line Precision Control of AMB Spindles (자기베어링의 실시간 정밀제어를 위한 원통형 정전용량 변위센서의 새로운 설계)

  • Jeon, Soo;Ahn, Hyeong-Joon;Han, Dong-Chul
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.548-553
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    • 2000
  • A new design of cylindrical capacitive sensor(CCS) for the displacement measurement of precision active magnetic bearing(AMB) spindle is presented in this paper. This research is motivated by the problem that existing 4-segment CCS is still sensitive to the $3^{rd}$ harmonic component of the geometric errors of a rotor. The procedure of designing new CCS starts from the modeling and error analysis of CCS. The angular size of CCS is set up as a design parameter, and new 8-segment CCS is introduced to possess an arbitrary angular size. The optimum geometry of CCS to minimize the effect of geometric errors is determined through minimum norm approach. Experimental results with test rotors have confirmed the improvement in geometric error suppression.

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A Study on Determination of Shear Center of Beam with Arbitrary Cross Section

  • Oh, Teak-Yul;Byun, Chang-Hwan;Known, Young-Ha
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.39-44
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    • 2003
  • It is important to find the shear center of beam with arbitrary cross-section in structures. In this study, it is introduced to determine the shear center that gets the equivalent stiffness matrix representing arbitrary cross section of beam and applies concepts of equivalent energy. This method shows the results of applying on examples that the exact and approximate solution of open and cross section of beam is known. The shear center of composite rotor blade by the experiment and by the suggested method was compared in this study.

TREPAN SHAPE MODIFICATION OF MOTOR BEARING (모터 베어링의 트레판 형상 수정에 관한 연구)

  • 이경원;반재삼;강형선;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.950-953
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    • 2002
  • Trepan prevents wear of an inside part of a bearing when the initial shaft rotates. It continuously contacts with the eccentric part of the shaft in rotation and is loaded repeatedly. Therefore, even if an early crack of a trepan part is small, a crack progresses by a repeated load. If a crack progresses, very small chips come out. This is pill in the rotor and prevents rotation of the compressor. There can be leaks in a microgroove and extreme wear can occur due to lack of oil on the surface contact pan. Therefore, this study was carried out to compare and investigate trepan strength and deflection characteristics between trepan locations and dimension changes using a finite element method and search a motor bearing for a model with bigger stiffness of a trepan part and the same deflection. And then. five different types of the oil groove model were chosen to prevent small crack and considered also machining ability and the analysis was carried out on oil feeding flow.

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Speed Sensorless Torque Monitoring On CNC Lathe Using Internet (인터넷을 이용한 CNC 선반의 속도 센서리스 토크감시)

  • 홍익준;권원태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.467-470
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    • 2002
  • Internet provides the useful method to monitor the current states of the machine tool no matter where a personnel is monitoring them. In this paper, a monitoring method of the torque of the machine tool's spindle induction motor using internet is suggested. The torque of vector controlled induction motor is estimated without speed measuring sensor. Only stator currents are measured to estimate the magnetizing current which is used to calculate flux linkage, rotor velocity and motor torque. Graphical programming is used to implement the suggested algorithm, to monitor the torque of an induction motor in real time and to make the estimated torque monitored on client computers. To solve the fluctuation problem of estimated torque caused from instantly varying rotating speed of an induction motor, the rotating speed is reconstructed based on the measured current signals. Mechanical part of the machine tool is also reconstructed using the data obtained from preliminary experiments. Torque of the spindle induction motor is well monitored on the client computers with 3% error range under various cutting conditions.

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Estimation of Measurement Uncertainty for Vibration Tests in the Machine Tool Main Spindle (공작기계 주축회전체 진동 측정에서의 불확도 추정 방법)

  • Lee, Jung-Hoon;Yoon, Sang-Hwan;Chau, Dinh Minh;Park, Min-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.404-409
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    • 2011
  • Report on the notion of uncertainty is important. The reason is that the measured value includes a lot of uncertain factors. Reliable results can't be derived without the notion of uncertainty. The mathematical model to evaluate uncertainty considering the quality of vibration is important to evaluate uncertainty, and it must contain the every quantity which contributes significantly to uncertainty in the measured results. In this paper, the evaluation of uncertainty analysis about rotor vibration measurements of machine tools is presented to evaluate the most important factors of uncertainty.

An FEM Analysis of the Rotor Shaft for a Vertical Impact Crusher (수직 임팩트 크러셔 샤프트에 관한 유한요소 해석)

  • 최영식;박명균;박세만
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.841-844
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    • 2002
  • The vertical impact crusher is the machine which could produce artifical sand similar to natural aggregates in the site of guarry and pits. FEM was used to analyse the stress and strength of the machine at high rotational speed. The test specimen was made from the same material as the shaft and tension tests were conducted. The shaft under extreme conditions was analysed to determine maximum stress level and its location from the results. The maximum level of stress and its location could be predicted.

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