• Title/Summary/Keyword: Precision Rate

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design and Resonant Characteristics Analysis of a Vibrating Angular Rate Senser of Microstructure (진동형 미세구조 각속도 센서의 공진 특성 해석 및 설계)

  • 홍윤식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.156-160
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    • 1996
  • A vibrating angular rate sensor with tuning fork type resonator of microstructure (940*820 .mu. m$^{2}$) was designed and will be fabricated by polysilicon surface micromaching. The angular rate sensor is driven in a lateral direction by electrostatic force of comb drive electrodes, and vertical vibrations of the sensor, thich is detected capacitively, are produced by Coriolis forces due to an external angular rate. Mechanical Q factors and a difference between the frequencies of the two resonant modes, the driving mode and detecting mode, play a great role in increasing the sensitivity of the sensor. To be a highly sensitive sensor, it was designed to have as small frequency discrepancy of the two resonant modes as possible. Finite element method was used for the modal analysis. Several design parameters were selected and their contributions to the modal frequencies were investigated. A method was presented for tuning the detecting mode frequency by DC bias on the drive electrodes.

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An approach for the functional extension of the remote measurement method of unsteady flow rate

  • Yokota, Shin-ichi;Kim, Do-Tae;Suzuki, Kenji
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.235-239
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    • 1992
  • The paper describes an approach for estimating unsteady flow rate through oil hydraulic pipelines and components in real time. Recently we have proposed following three unsteady flow rate measurement approaches; RIFM, QIFM and TPFM, in which hydraulic pipeline dynamics are made use of. In this paper, we firstly propose new approaches, i.e, an interpolation and an extrapolation methods in combination with RIFM and TPFM. In the interpolation method, unsteady flow rate at the arbitrary internal location along the pipeline between two points for measuring the two point pressure can be estimated. In this paper, the accuracy and dynamic response of interpolation method are mainly experimentally investigated in detail.

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NC Code Post-Processor Considering Metal Removal Rate (절삭부하 예측을 통한 NC코드 후처리시스템)

  • 이기우;노상도;신동목;한형상
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.116-123
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    • 2000
  • This paper presents an NC code post-processor that adjusts feedrates to keep the variation of metal removal rate along the tool paths minimum. Metal removal rate is estimated by virtually machining the part, whose surface model is built from a series of NC codes defined in operation plan, with cutting-tool-assembly models, whose geometry are defined in a machining database. The NC code post-processor modifies the feedrates by the adjustment rules, which are based on the machining knowledge for effective machining. This paper illustrates a procedure fur grouping machining conditions and we also show how to determine an adjustment rule for a machining-condition group. An example part was machined and it shows that the variation of cutting force was dramatically reduced after applying the NC code post-processor. The NC code post-processor is expected to increase productivity while maintaining the quality of the machined part.

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Optimization of an Electron Microwave Oven Window Injection Mold Using Kriging Based Approximation Model (크리깅을 이용한 전자 오븐 윈도우 부품용 사출금형의 최적설계)

  • Ryu M. R.;Lee K. H.;Kim Y. H.;Park H. S.
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.177-184
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    • 2005
  • Recently, the engineering designer of injection mould has become more and more dependent on the CAE. In the design factors of injection mould, the shrinkage rate should be considered as one of the important performances to produce the reliable products. therefore the shrinkage rate can be mostly calculated by the MoldFlow and Pro-engineering. in the design process. However it is not easy to predict the shrinkage rate of a plastic injection mold in its design process because the analysis can take minutes to hours, the high computational costs of performing the analysis limit their use in design optimization. In this study, the surrogate models, DACE model, based on the Kriging in order to optimize the shrinkage rate of electric microwave oven window is used in lieu of the original models, facilitating design optimization.

A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Uniaxial Tension (유리 섬유 강화 열가소성 복합재료의 1축 인장시 재료거동에 대한 연구)

  • Lee, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.96-101
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    • 1996
  • Glass fiber reinforced polymeric composites hold considerable promise for increased use in low cost high volume applications because of the potential for processing by solid phase forming. Unfortunately, because of the wide variety of such materials, inherent bariability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Of particular importance is failure during processing due to localized necking instability, and it is this phenomenon that is primary focus of this study. The strain rate and temperature dependence is used to predict limiting tensile strains, based on Mackinack imperfection theory. Excellent correlation was obtained between theory and experiment, and the results are summarized in the limit strains as a function of temperature and stain rate.

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Dynamic Compressive Deformation Characteristics of Brass at High Strain Rates (고변형률 압축 하중에서 활동(KS D 5101 C3605BD-F)의 동적 변형 거동 특성)

  • 이억섭;나경찬;김경준
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.142-147
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    • 2003
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically leaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate ]ending conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.

Analysis of Moving Heat Source for Laser Assisted Machining of Plate by Feed Rate Control (이송속도 조절에 의한 평판 레이저 보조가공의 이동 열원해석)

  • Kim, Kwang-Sun;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1341-1346
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    • 2011
  • Currently, many researches are carried out for laser assisted machining, which is one of the important fields in materials difficult to process. However, a prediction of heat source is difficult because of moving heat source. In this paper, a thermal analysis of laser assisted machining of plate by change of heat source size is performed, and preheating temperature by adjusting the feed rate is controlled. It was recognized that the maximum preheating temperature increases according to the decrease in heat source size, and feed rate need to adjust as high speed. The results of this analysis can be used as a reference for preheating temperature prediction in laser assisted milling.

Effect of Crystal Orientation on Material Removal Characteristics in Sapphire Chemical Mechanical Polishing (사파이어 화학기계적 연마에서 결정 방향이 재료제거 특성에 미치는 영향)

  • Lee, Sangjin;Lee, Sangjik;Kim, Hyoungjae;Park, Chuljin;Sohn, Keunyong
    • Tribology and Lubricants
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    • v.33 no.3
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    • pp.106-111
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    • 2017
  • Sapphire is an anisotropic material with excellent physical and chemical properties and is used as a substrate material in various fields such as LED (light emitting diode), power semiconductor, superconductor, sensor, and optical devices. Sapphire is processed into the final substrate through multi-wire saw, double-side lapping, heat treatment, diamond mechanical polishing, and chemical mechanical polishing. Among these, chemical mechanical polishing is the key process that determines the final surface quality of the substrate. Recent studies have reported that the material removal characteristics during chemical mechanical polishing changes according to the crystal orientations, however, detailed analysis of this phenomenon has not reported. In this work, we carried out chemical mechanical polishing of C(0001), R($1{\bar{1}}02$), and A($11{\bar{2}}0$) substrates with different sapphire crystal planes, and analyzed the effect of crystal orientation on the material removal characteristics and their correlations. We measured the material removal rate and frictional force to determine the material removal phenomenon, and performed nano-indentation to evaluate the material characteristics before and after the reaction. Our findings show that the material removal rate and frictional force depend on the crystal orientation, and the chemical reaction between the sapphire substrate and the slurry accelerates the material removal rate during chemical mechanical polishing.

A Study on the Surface Roughness in Ultra-Precision Cutting of Electroless Nickel (무전해 니켈의 초정밀 절삭에 의한 표면거칠기 연구)

  • 권우순;김동현;난바의치
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.538-541
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    • 2003
  • Ultra-precision machining was carried out on a electroless nickel materials using single crystal diamond tools. The effects of the cutting velocity, the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness were studied. In this paper, the cutting condition for getting nano order smooth surface of electroless nickel have been examined experimentally by the ultra-precision machine and single crystal diamond tools. And also. the surface roughness was measured by the three dimension

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A Study on the Characteristics of Ultra-Precision Cutting for Al Alloy (Al합금의 초정밀 절삭특성 연구)

  • 김우순;김동현;난바의치
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.44-49
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    • 2003
  • To obtain the surface roughness with range from 10nm to 1nm we need the study of ultra-precision machine, cutting condition, and materials. In this paper, the optimal cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning machine and sing1e crystal diamond tool. In generally, the cutting conditions such as feed rate and depth of cut have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200. Therefore, The surface roughness and cutting conditions has been clarified. The smooth surface of aluminum alloy less than 1nm RMS, 1nm Rmax can be obtained by the ultra-precision cutting.