• 제목/요약/키워드: Precision Lathe

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피스톤을 선삭가공하기 위한 시스템에 관한 연구 (A Study on Piston Cutting System with CNC Lathe)

  • 송충현;김경석;김성식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.107-112
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    • 2001
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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리니어 스케일을 이용한 NC 선반의 직선 운동정도 측정 (Measuring of Linear Motion Accuracy of NC Lathe using Linear Scales)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1243-1248
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    • 2003
  • It is very important to measure linear motion accuracy of NC lathe as it affects all other parts of machines machined by them in industries. If the motion accuracy of NC lathe is bad, the dimension accuracy and the change-ability of works will be bad in the assembly of machine parts. In this paper, computer software systems are organized to measure linear motion of ATC(Automatic tool changer) on zx plane of NC lathe using two linear scales and the time pulses coming out from computer in order to get data at constant time intervals from the linear scales. And each sets of error data obtained from the test is discripted to plots and the results of linear motion errors are expressed as numerics by computer treatment.

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비원형 선삭을 위한 고속 위치결정 장치와 가공 데이터 작성 시스템에 관한 연구 (A Study on High Speed Positioning Device and Cutting Data Producing System for Noncircular Cutting with CNC Lathe)

  • 김경석;김성식;김형택;송충현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.193-199
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    • 2000
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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선삭에서 비원형 단면 가공을 가공을 위한 제어연구 (A Learning Control Alorithm for Noncircular Cutting with Lathe)

  • 오창진;이상준;김옥현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.339-344
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    • 1993
  • A study for a lathe to machine workpieces with noncircular corss-sections is presented. The noncircular cutting is accomplished by controlling the radial tool position synchronized with the revolution angle of spindle. A learning control algorithm is suggested for the toll positioning, of which the control performances are analyzed and simulated on a numerical computer that the effectiveness of the control is convinced. The learning control is tested on a NC-lathe which shows successful results.

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CNC 선반에서 BALL ACREW의 열변위 보정에 관한 연구 (A Study of Compensatio of Thermal Displacement of the Ball Screw in CNC Lathe)

  • 홍성오;김병철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.181-186
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    • 1993
  • Thermal expansion of ball screw in the semi-closed loop type CNC LATHE introduces positioning errors directly along the travelling the axis. In this paper the thermal displacements of the ball screw were estimated by using macro variable. The estimated displacements of the ball screw were given to the ball screw of the CNC LATHE under the constant driving conditions were measured to examine the effectiveness of the compensation method. The results showed that thermal displacements of the ball screw could be maintained less then 6 .mu.m positioning accaracy while using this compensation.

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NC 선반의 동적이송오차에 관한 연구

  • 여인완;박철우;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.641-645
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    • 1996
  • Ball screws are used in the feeding system for transmission of driving force. The friction effect between bed and table, which can affect in accuracyin one dimension feeding and describe the dynamic feeding error, could be simplified as a specific model through experiments. The experiments for dynamic feeding errors were performed om tje NC lathe eith a ball screw. The errors in feeding were measured with respect to the variances of feed, spindle speed and motor current for feeding. A rotary encoder and a current sensor were installed with NC lathe.

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수치제어선반의 이송특성에 관한 연구 (Characteristics of Feed Mechanism in NC Lathe)

  • 여인완;박철우;이상조
    • 한국정밀공학회지
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    • 제15권7호
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    • pp.104-118
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    • 1998
  • In this paper, the motion of ballscrew and shape of workpiece are the main objective variables varying with load conditions. To verify feed mechanism in NC lathe, the monitoring system is designed and cutting condition variables are spindle speed depth of cut and feed. During machining, rotation number of ballscrew motion of ballscrew in direction to gravity center and cutting force are measured. After machining, the roughness of workpiece is measured.

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공압식 소재물림 가이드부쉬 시스템의 설계 및 가공정도 평가 (Design and Machining Precision Evaluation of Pneumatic Clamping Type Guide-bush System)

  • 이재훈;이수민;박성훈;이시복
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.859-866
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    • 2010
  • Generally, a fixed type guide-bush system is installed during machining miniature work-pieces with high precision in the multi-task CNC lathe. But a conventional guide-bush system does not provide a constant clamping force under the condition of varying work-piece diameters. It is important to maintain a constant clamping force for guaranteeing machining precision. This paper proposes a new guide-bush system with a pneumatic clamping device for the CNC Swiss-turn lathe to keep constant clamping force with changes in work-piece diameters. Through performance tests, new clamping system developed in the study showed better machining precision at the cost of a small increase in the temperature of the system than conventional systems due to an increase in the frictional heat and a change in the heat transfer route.

대면적 미세패턴 롤 금형 가공용 초정밀 롤 선반 개발 (An Ultra-precision Lathe for Large-area Micro-structured Roll Molds)

  • 오정석;송창규;황주호;심종엽;박천홍
    • 한국정밀공학회지
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    • 제30권12호
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    • pp.1303-1312
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    • 2013
  • We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{\mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{\circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{\mu}m$ on a large-area roll mold.