• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.462-467
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• 2002

New methods for screw and spline production has been developed recently by Japan and other developed countries in the basis of Rolling Dies work to cut down the production cost. These methods give us high precision of the products. But we in Korea mostly import Dies for manufacturing forming products. It is thought that if we don't develop our own technology for Rolling Dies, we will have to spend much money for importing Forming concerned equipments. In this paper, we designed the rolling dies based on the diameter of material and calculated the proper number of teeth of gear to establish desirable method for Rolling dies. And the result is shown after manufacturing Involute spline with the rolling dies.

• Proceedings of the KIEE Conference
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• 2005.07b
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• pp.1450-1452
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• 2005

AC Servo system has been implemented to semiconductor equipments system for their requirements of the high resolution control. This paper is based on the newly produced DSP TMS320F2812 which has the performance of fast processing speed, 150 MIPS, and rich peripheral interface. The implemented system has been developed for the position control that also has speed and current control as inner loops. The controller implemented a high precision position control system with SVPWM and digital PI control and using high resolution rotary encoder.

• Structural Engineering and Mechanics
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• v.10 no.6
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• pp.561-575
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• 2000

Microvibration of high technology facilities, such as semiconductor plants and facilities with high precision equipments, due to nearby road and rail traffic has attracted considerable attention recently. In this paper, a preliminary study is conducted for the possible use of various protective systems and their performance for the reduction of microvibration. Simulation results indicate that passive base isolation systems, hybrid base isolation systems, passive floor isolation systems, and hybrid floor isolation systems are quite effective and practical. In particular, the performances of hybrid floor isolation systems are remarkable. Further, passive energy dissipation systems are not effective for the reduction of microvibration. Finally, the protections against both microvibration and earthquake are also investigated and presented.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.3 s.168
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• pp.115-122
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• 2005

As the digital TV markets rapidly growing, many manufacturers introduce large size flat screen TV units. There are two different display types available to large size models which are plasma and TFT-LCD. Since both are constructed with thin large panels that are mostly fragile to even moderate mechanical shock inputs. Some large size panels are severely resonated by the acoustic sound generated TV which deteriorates video quality. Recognizing the potential problems of large displays, accurate measurement of the panels is to be an essential task for the reliable design. Measurement of mechanical properties of a thin large crystallized panel such as TFT-LCD display with traditional material testing equipments is challenging. Since TFT-LCDs are constructed with combination of brittle glass panels, polymer sheets, and liquid crystal, their properties are not only anisotropic but also usually non-linear. Accurate measurement of the properties often requires very expensive facilities. Especially when the size of the test sample is as large as 40-inch or wider, direct measurement cost is prohibitive. Even worse, machining of the large TFT-LCD to make a smaller size specimen that could be fit into a material tester is not possible because of liquid crystal leakage. A new method fer the measurement of elastic modulus of large TFT-LCD panel is presented in this article. The suggested method provides a simple, economic, and user-friendly way fer measuring the elastic modulus of large panels with considerable level of accuracy.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.613-617
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• 2001

The test items like as endurance, air leakage and oil endurance test is requested for reliability evaluation about O-ring which is a kind of core machinery accessories of semi-conduct manufacturing equipment. For verification of these, we design and manufactured a test system for endurance, air leakage and oil endurance of O-ring for semi-conduct manufacturing equipment, and also performed the test for two kinds of O-ring, as it were Viton and Kalretz. The characteristics of this test equipment consist in realization of the test conditions of semi-conduct manufacturing equipment and satisfying the test method. The test conditions are cut gas, vacuum grade, temperature and revolution numbers in the endurance test system, vacuum grade and temperature in the air leakage test system, temperature and time in the oil endurance test system. The separating test results for wearing which is an oil endurance test item, the wearing index of domestic produced Viton O-ring is higher than foreign product by 2%, wearing rate of Kalretz O-ring better than Viton O-ring by 17%, and particles existed in various place. The test result of air leakage which is measured through the RGA sensor used Helium, the vacuum grade was $10^-3$Torr. And the test result of oil endurance, the volume change rate was 7~15%. Hereafter, we intend to analysis the reliability test evaluation and to utilize for domestic manufacturing companies by establishing data base and developing reliability softwares.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.10
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• pp.3079-3094
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• 1996

Recently, the high-precision vibration attenuation technology becomes the essence fo the seccessful development of high-integrated and ultra-precision industries, and is expected to continue playing a key role in the enhancement of manufacturing technology. Vibration isolation system using an air-spring is widely employed owing to its excellent isolation characteristics in a wide frequency range. It has, however, some drawbacks such as low-stiffness and low-damping features and can be easily excited by exogenous disturbances, and then vibration of table is remained for a long time. Consequently, the need for active vibration control for an air-spring vibration isolation system becomes inevitable. Furthermore, for an air-spring isolation table to be successfully employed in a variety of manufacturing sites, it should have a guaranteed robust performance not only to exogenous disturbances but also to uncertainties due to various equipments which might be put on the table. In this study, an active vibration suppression control system using H.inf. theory is designed and experiments are performed to verify its robust performance. An air-spring vibration isolation table with voice-coil-motors as its actuators is designed and built. The table is modeled as 3 degree-of-freedom system. An active control system is designed based on $H_\infty$control theory using frequency-shaped weighting functions. Analysis on its performance and frequency responce properties are done through numerical simulations. Robust characteristics of$H_\infty$ control on disturbances and model uncertainties are experimentally verified through (i) the transient response to the impact excitation of the table, (ii) the steady-state response to the harmonic excitation, and (iii) the response to the mass change of the table itself. An LQG controller is also designed and its performance is compared with the $H_\infty$ controller.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.768-771
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• 2003

The impulse between launch vehicle and atmosphere can generate a lot of noise and vibration during the process of launching a satellite. Structurally, electronic equipment (KOMPSAT 2, RDU : Remote Drive Unit) of a satellite consists of aluminum case containing PCB (Printed circuit boards). Each PCB has resistors and IC (Integrated circuits). Noise and vibration of wide frequency band are transferred to the inside of fairing, subsequently creating vibration of the electronic equipment of the satellite. In this situation. random vibration can cause malfunctioning of the electronic equipment of the device. Furthermore, when tile frequency of random vibration meets with natural frequency of PCB. fatigue fracture nay occur in the part of solder joint. The launching environment, thus. needs to be carefully considered when designing the electronic equipment of a satellite. In general. the safety of the electronic equipment is supposed to be related to the natural frequency, shapes of mode and dynamic deflection of PCB in the electronic equipment. Structural vibration analysis of PCB and its electronic components can be performed using either FEM(Finite Element Method) or vibration test. In this study. the natural frequency and dynamic deflection of PCB are measured by FEM, aud the safety of the electronic components of PCB is being evaluated according to the results. This study presents a unique method for finite element modeling and analysis of PCB and its electronic components. The results of FEA are verified by vibration test. The method proposed herein may be applicable to various designs from the electronic equipments of a satellite to home electronics.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.810-813
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• 2003

Wide spread using of mobile and handy electronic apparatus is giving rise to a question on the harmfulness of health and causing troubles when electical and electronic equipments are in use. This paper reports on the experimental results obtained by using a pliable and structured specimen that has a long shape aperture, made of stainless steel fibers. Based on the TEM mode transfer structure that was designed and manufactured through HFSS, we measured electromagnetic shielding effectives, where the network analyzer was applied. We could draw a conclusion from this research that the metal fabric showed a good electromagnetic shielding effect, mainly by means of the good reflex loss at the fiber surface. Even though the material itself possesses a good absorption loss. the specimen revealed that structural factors. e.g.. the shape of the aperture. the size of the aperture, etc., can have a more influence on the shielding effect than the components of material have. A special notice is required for modeling and analyzing the electromagnetic characteristics of metal fabrics, because there exists a strong possibility that multiple reflection can happen on the surface of metal fibers. which can presume a model of fiber bundle and fabric structure.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.111-116
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• 2001

Waste office paper, photocopied or laser printed, has recently increased along with office automatization. In waste office paper, toner ink is used as the printing medium in place of conventional oil ink. Since toner ink cannot be saponificated by alkali and be decolored by bleaching, different from the case of oil ink, toner remains on regenerated paper as black specks. Although cascade recycling of waste office paper is compelled at present, the demand for low-grade paper is limited. From such circumstances, a new separation process for waste office paper is demanded to achieve parallel recycling. At the first stage of separation studies, the sharpness of separation is evaluated using small separators to obtain fundamental data. In a lab-scale separator, the sample amount of one feed is generally a few grams. However, the sample amount used for brightness, ERIC, and image analysis that are generally used to evaluate the efficiency of deinking are not small for lab-scale tests of these analyses. This paper describes an investigation of a sheet preparation method by a small amount of sample under 0.5g and compares the precision of toner content determination of spectroscopic analysis and image analysis from the viewpoint of separation evaluation. The easiness and convenience of the operation using only general-purpose equipments has also been set as a principle purpose. From the viewpoint of an analysis that yields high precision with a small amount of sample in short time, the method calculating the absorption coefficient from diffuse reflectance in the visible region is the most rational method in this study.

• Tunnel and Underground Space
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• v.27 no.2
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• pp.69-76
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• 2017

Physical models of underground mines are very useful to the design of mine openings and the management of work progress of mining companies as well as to consulting. Even though 3D image realization techniques for mine openings have already been developed by various companies the physical models are still widely used because they can provide better understanding without sophisticated equipments for the most of people. Conventional materials for the physical models are paper and acryl which demand a lot of time and labor to make the model even with low precision and high cost. In this research, 3D printing technique is adopted to develop the physical model with relatively short time, low cost, and proper degree of precision. Finally the computer software "UMine2STL" was developed and verified by comparing the printed product with its design.