• 제목/요약/키워드: Precision Diamond Turning

검색결과 117건 처리시간 0.02초

파면굴절력 교정을 위한 자유형상 누진가입도렌즈 개발 (Development of Free-form PALs for Correcting Wavefront Refraction)

  • 박상배;정미숙
    • 한국정밀공학회지
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    • 제27권2호
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    • pp.50-59
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    • 2010
  • In this paper, two kind of free-form progressive addition lenses (PALs) were designed with Zernike polynomial surface and anatomically accurate finite presbyopic schematic eyes which have aspheric cornea, aspheric GRIN crystalline lens, aspheric retina, and Gaussian apodization factor. Geometrical and diffraction MTFs were used for the optimization process in sequence. 5th orders of Zernike polynomials were used for the evaluation of progression zones of the two examples. The target MTF was set as 0.22 at 100 lp/mm which satisfies the standard visual resolution. These examples were fabricated with a CNC diamond turning machine controlled by slow tool servo (STS). After polishing process, the wavefront aberrations were measured with a laser interferometer on the ten test points across the progression zones and then compared with three current commercially available PALs on the optical performance. Astigmatic aberrations of the examples are very lower than the three selected PALs and have more increased stabilized progressive intermediate zones and near zones. It is expected to give better clear and comfortable distance, intermediate and near visions than other conventional PALs and to improve the adaptability of presbyopic patients to PALs.

MR Polishing을 이용한 비구면 렌즈의 연마 메커니즘 및 연마 특성 분석 (Analysis of Polishing Mechanism and Characteristics of Aspherical Lens with MR Polishing)

  • 이정원;조명우;하석재;홍광표;조용규;이인철;김병민
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.36-42
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    • 2015
  • The aspherical lens was designed to be able to array a focal point. For this reason, it has very curved surface. The aspherical lens is fabricated by injection molding or diamond turning machine. With the aspherical lens, tool marks and surface roughness affect the optical characteristics, such as transmissivity. However, it is difficult to polish free form surface shapes uniformly with conventional methods. Therefore, in this paper, the ultra-precision polishing method with MR fluid was used to polish an aspherical lens with 4-axis position control systems. A Tool path and polishing mechanism were developed to polish the aspherical lens shape. An MR polishing experiment was performed using a generated tool path with a PMMA aspherical lens after the turning process. As a result, surface roughness was improved from $R_a=40.99nm$, $R_{max}=357.1nm$ to $R_a=4.54nm$, $R_{max}=35.72nm$. Finally, the MR polishing system can be applied to the finishing process of fabrication of the aspherical lens.

Design of Linear Astigmatism Free Three Mirror System (LAF-TMS) for Sky Monitoring Programs

  • Park, Woojin;Pak, Soojong;Chang, Seunghyuk;Kim, Sanghyuk;Kim, Dae Wook;Lee, Hanshin;Lee, Kwangjo
    • 천문학회보
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    • 제42권2호
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    • pp.88.1-88.1
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    • 2017
  • We report a novel design of the "linear astigmatism-free" three mirror system (LAF-TMS). In general, the linear astigmatism is one of the most dominant aberration degrading image qualities in common off-axis systems. The proposed LAF-TMS is based on a confocal off-axis three mirror system, where higher order aberrations are minimized via our numerical optimization. The system comprises three pieces of aluminum-alloy freeform mirrors that are feasible to be fabricated with current single-point diamond turning (SPDT) machining technology. The surface figures, dimensions, and positions of mirrors are carefully optimized for a LAF performance. For higher precision-positioning mechanism, we also included alignment parts: shims (for tilting) and L-brackets (for decentering). Any possible mechanical deformation due to assembly process as well as 1-G gravity, and its influence on optical performances of the system are investigated via the finite element (FE) analysis. The LAF-TMS has low f-number and a wide field of view, which is promising for sky monitoring programs such as supernova surveys.

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레이저 스폿의 칼날주사 방법에 의한 복사계 개구 면적의 정밀측정 (Precision measurements of radiometric aperture area by laser spot scanning along the edge of the aperture)

  • 강창호;김석원;박승남
    • 한국광학회지
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    • 제15권3호
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    • pp.258-262
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    • 2004
  • 검출기의 분광감응도 표준으로부터 출발하여 SI 기본 단위의 하나인 칸델라(candela)눈금의 불확도는 복사계 개구의 면적 측정 불확도에 의해서 제한을 받는다. 칸델라 눈금을 새로 실현하기 위하여 다이아몬드 선삭가공기를 사용하여 개구의 가장자리가 칼날과 같도록 가공하였다. 이 개구를 디지털 되먹임 알고리듬을 채용한 x-y 이송대에 설치한 후, 출력이 안정화된 레이저 광선을 빔 허리가 5 $\mu\textrm{m}$ 이하가 되도록 집속시키고, 이송대를 이동하면서 개구의 가장자리 좌표를 칼날주사 방법으로 검출하였다. 이 좌표들을 지나는 최적의 타원을 최소 제곱법으로 결정하여 개구의 면적으로 구하였다. 측정 불확도를 분석한 결과 제작한 장치의 면적 측정의 상대 측정 표준 불확도(k=1)는 8${\times}$$10^{-5}$이다.

열영상 광학계용 비구면 렌즈 제작 (Manufacture of Aspheric Lens Using Thermal Image Optics)

  • 김대중;구할본;김상석;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.1
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    • pp.191-194
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    • 2003
  • Through using aspheric lens can result in advantages such as an improved optical transfer function, a reduced distortion path or the realization of special image field curvatures. Using the diamond turning method for generating aspherics, the company claim to be able to generate surfaces with a form error of less than $0.33\;{\mu}\;m$ and a surface roughness of less than $0.025\;{\mu}\;m$. In this paper, we are manufacturing thermal image aspheric lens. Thermal image system is electro-optical imaging device which can make visible the difference of infrared energy naturally emitted by objected. In the result of aspherical surface, the form accuracy of about $0.24\;{\mu}\;m$ P-V was obtained and the surface roughness Ra $0.004\;{\mu}\;m$. Also, a brief review of Ultra-precision system Korea photonics technology institute(KOPTI) is present in this paper.

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MR Fluid를 이용한 비구면 렌즈 연마 시스템 개발 및 기초 연마 특성 분석 (Development of the Aspherical Lens Polishing System with MR Fluid and Analysis of the Basic Polishing Characteristic of MR Polishing System)

  • 이정원;조명우;하석재;홍광표;조용규;김병민
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.92-99
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    • 2014
  • An aspherical lens, which resolves several problems with a spherical lens,typically serves asa key part of an optical system. Generally, an aspherical lens is fabricated using a diamond turning machine or by mean of injection molding. However, residual stress and/or tool marks can arise when using a commercial fabricating method such as DTM or injection molding. A polishing process, thus, is commonly used to obtain a high-precision aspherical lens. In this study, a polishing method using MR fluid was applied to minimize several problems, in this case residual stress and the creation of tool marks, during the cutting process. The MR polishing system was developed to polish aspherical lenses. A series of experiments were performed to obtain a very fine surface roughness. PMMA (the lens material for molding) was used as a workpiece, and the gap size, magnetic field intensity, wheel speed and feed rate were selected as the parameters in this study. Finally, a very fine surface roughness of Ra=2.12nm was obtained after MR polishing.

Design and Development of a Single-photon Laser and Infrared Common Aperture Optical System

  • Wu, Hongbo;Zhang, Xin;Tan, Shuanglong;Liu, Mingxin;Wang, Lingjie;Yan, Lei;Liu, Yang;Shi, Guangwei
    • Current Optics and Photonics
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    • 제6권2호
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    • pp.171-182
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    • 2022
  • A single-photon laser and mid-wave infrared (MWIR) common aperture optical system was designed and developed to detect and range a long-distance civil aviation aircraft. The secondary mirror of the Ritchey-Chretien (R-C) optical system was chosen as a dichroic lens to realize the design of a common aperture system for the laser and MWIR. Point spread function (PSF) ellipticity was introduced to evaluate the coupling efficiency of the laser receiving system. A small aperture stop and narrow filter were set in the secondary image plane and an afocal light path of the laser system, respectively, and the stray light suppression ability of the small aperture stop was verified by modeling and simulation. With high-precision manufacturing technology by single point diamond turning (SPDT) and a high-efficiency dichroic coating, the laser/MWIR common aperture optical system with a 𝜑300 mm aluminum alloy mirror obtained images of buildings at a distance of 5 km with great quality. A civil aviation aircraft detection experiment was conducted. The results show that the common aperture system could detect and track long-distance civil aviation aircraft effectively, and the coverage was more than 450 km (signal-to-noise ratio = 6.3). It satisfied the application requirements for earlier warning and ranging of long-range targets in the area of aviation, aerospace and ground detection systems.