• Title/Summary/Keyword: Precise parts

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The improvement of micro-drilling method of SUS430 material (SUS430 소재의 미세홀 가공시 가공방법 개선)

  • Lee K.Y.;Kim H.M.;Park S.S.;Park H.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.237-238
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    • 2006
  • Micro drilling is a very important machining method to produce precise parts or small molds. General macro-program for drilling is a non-efficient method because of many movements to safety height. In this research new macro-program was suggested to raise machining-efficiency. New micro-drilling method caused the much reduction of machining time and the same tool life.

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The OMM System for Machined Form and Surface Roughness Measurement Concerned with Volumetric Error (기계 체적오차가 고려된 가공형상-거칠기 측정 OMM 시스템)

  • 이상준;김선호;김옥현
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.232-240
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    • 2000
  • Machining information such as machined form and surface roughness accuracy is an important factor for manufacturing precise parts. To this regard, OMM(On the Machine Measurement) has been issued for last several decades to alternate with CMM. In this research, measuring system consisting of a laser probe is developed for machined form and surface roughness measurement on the machine tool. The obtained machined form accuracy is compared with reference one defined in CAD model. The measured surface roughness data is compared with measured master surface beforehand. Furthermore, using the pre-defined volumetric error map approach compensates the geometric accuracy of the machine tool. The overall performance is compared with CMM, and verified the feasibility of the measurement system.

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Geometric Accuracy Measurement of Machined Surface Using the OMM (On the Machine Measurement) System

  • Kim, Sun-Ho;Lee, Seung-Woo;Kim, Dong-Hoon;Lee, An-Sung;Lim, Sun-Jong;Park, Kyoung-Taik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.57-63
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    • 2003
  • Machining information such as form accuracy and surface roughness is an important factor for manufacturing precise parts. To this regard, OMM (On the Machine Measurement) has been researched for last several decades to alternate CMM (Coordinate Measurement Machine) process. In this research, the OMM system with a laser displacement sensor was developed for measuring form accuracy and surface roughness of the machined workpiece on the machine tool. The surface roughness was estimated comparing the sensory signal with the reference data measured from master specimen. Also, form accuracy was determined from the moving averaged raw data. In addition, the geometric error map constructed beforehand using the geometric errors of the machine tool was used to compensate the obtained form accuracy. The overall performance was compared with CMM result, and verified the feasibility of the measurement system.

DEVELOPMENT OF AN ACCELERATED LIFE TEST PROCEDURE FOR COOLING FAN MOTORS

  • Shin, W.G.;Lee, S.H.;Song, Y.S.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.757-762
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    • 2006
  • Reliability of automotive parts has been one of the most interesting fields in the automotive industry. Especially, a small DC motor was issued because of the increasing adoption for passengers' safety and convenience. For several years, small DC motors have been studied and some problems of a life test method were found out. The field condition was not considered enough in the old life test method. It also needed a lot of test time. For precise life estimation and accelerated life test, new life test procedure was developed based on measured field condition. The vibration condition on vehicle and latent force on fan motor shaft were measured and correlated with each other. We converted the acceleration data into the load data and calculated the equivalent load from integrated value. We found the relationship which can be used for accelerated life test without changing the severity by using different loading factors.

A Study on Development of Metal Detector on Belt Conveyor in Material Plant (원료수송용 벨트컨베이어의 철편인식 장치 개발에 관한 연구)

  • Yoo, Jae-Sang
    • Proceedings of the KIEE Conference
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    • 1997.07b
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    • pp.714-716
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    • 1997
  • In order to prevent the belt from being damaged by metal pieces, we developed multicoil-type metal detection system. This detects the presence of belt clips and position of metal pieces in ores being transported on conveyor belt. In this research, our coil sensor of multicoil-type metal detection system is divided into two parts, exciting part (transmitter coil) and sensing part composed of two receiver coils. Each receiver coil has several coils in the direction of belt width. Multicoil-type metal detection system is operated by supplying a transmitter coil with electric power resources to generate magnetic field, and then the change of magnetic flux resulted from a metal piece on the conveyor be a is induced into sensing coils. We can prevent detector from failing to catch metal pieces due to high threshold level produced by steel belt clips and male the sensitivity of belt-width direction uniform by using multicoil-type metal detection system. Besides, this developed system can recognize precise position and size of metal piece. The experiments shows that our multicoil-type metal detection system has better performances than the conventional metal piece detector.

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A Study on the Shape Optimization Design of the Knuckle by the Finite Element Analysis (유한요소해석에 의한 Knuckle의 최적형상설계에 관한 연구)

  • Rha, W.Y.;Lee, S.H.;Oh, S.K.
    • Journal of Power System Engineering
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    • v.12 no.1
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    • pp.53-57
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    • 2008
  • The automotive industry faces many competitive challenges including weight and cost reduction to meet need for higher fuel economy. It is a trend that a lot of parts have been currently changed to an aluminum alloy from steel materials. It is required more precise analysis for practical load because of complexities and varieties of vehicle structure. In this study, the shape optimization using a FEA is performed to determine the design of the knuckle. The size optimization is carried out to find thickness while the stiffness constraints are satisfied. A commercial optimization software MSC/NASTRAN is utilized for the structural analysis and the optimization processes.

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A Literatual Study of External Treatment from Hyangyakjipsungbang·Tooth (『향약집성방(鄕藥集成方)·치문(齒門)』의 외치법(外治法)에 관한 연구(硏究))

  • Kim, Yong-jin
    • Journal of Korean Medical classics
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    • v.28 no.4
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    • pp.65-77
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    • 2015
  • Objectives : This literature study about dental external treatments from Hyangyakjibsungbang Tooth will invigorate applying the therapeutics in the field of Dentistry. Methods : In this study, the parts related to external treatment in the original text of Hyangyakjibsungbang Tooth were reviewed. Results : Examples of frequently used external method were gargling, applying powder, and brushing one's tooth. These methods are still used in modern dental treatment. Conclusions : Discovering new herbal medicines that provide better effects and developing more precise external treatments will advance dental treatment in Korean medicine.

A Study on the Heat Transfer and Film Growth During the III-V MOCVD Processes (III-V 족 MOCVD 공정의 열전달 및 필름 성장에 대한 연구)

  • Im, Ik-Tae;Shimogaki, Yukihiro
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1213-1218
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    • 2004
  • Film growth rate of InP and GaAs using TMI, TMG, TBA and TBP is numerically predicted and compared to the experimental results. Obtained results show that the film growth rate is very sensitive to the thermal condition in the reactor. To obtain exact thermal boundary conditions at the reactor walls, we analyzed the gas flow and heat transfer in the reactor including outer tube as well as the inner reactor parts using a full three-dimensional model. The results indicate that the exact thermal boundary conditions are important to get precise film growth rate prediction.

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A Study on Heat Transfer and Film Growth Rate During the III-V MOCVD Processes

  • Ik Tae, Im;MASAKAZU, SUGIYAMA;VOSHIAKI, NAKANO;YUKIHIRO, SHIMOGAKI
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2003.12a
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    • pp.192-199
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    • 2003
  • Film growth of InP and GaAs using TMIn, TMGa, TBAs and TBP is numerically predicted and compared to the experimental results. To obtain exact thermal boundary conditions at the reactor walls, the gas flow and heat transfer are analyzed for full three-dimensional reactor including outer tube as well as the inner reactor parts. The results indicate that the exact thermal boundary conditions are important to get precise film growth rate prediction since film deposition is mainly controlled by the temperature dependent diffusion. The results also show that thermal diffusion plays an important role in the upstream region.

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Tungsten Wire Micro Electrochemical Machining with Ultra Short Pulses (텅스텐 와이어 초단 펄스 미세 전해가공)

  • Shin, Hong-Shik;Kim, Bo-Hyun;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.105-112
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    • 2007
  • Tungsten wire micro electrochemical machining (W-wire micro ECM) with ultra-short pulses enables precise micro machining of metal. In wire micro ECM, platinum wire has been used because it is electrochemically stable. However, the micro metal wire with low strength is easily deformed by hydrogen bubbles which are generated during the machining. The wire deformation decreases the machining accuracy. To reduce the influence of hydrogen bubbles, in this paper, the use of tungsten wire was investigated. To improve machining accuracy, suitable pulse conditions which affect generation of bubbles were also investigated. The tungsten wire micro ECM can be applied to the fabrication of various shapes. Using this method, various micro-parts and shapes were fabricated.