• Title/Summary/Keyword: Precast Concrete structure

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Study on Development of Steam Curing Method for In-situ production of Precast Concrete members (프리캐스트 콘크리트 부재의 현장생산용 증기 양생 방법 개발 연구)

  • Sung, Soojin;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.71-72
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    • 2014
  • Green Frame is a building frame system to construct a column-beam structure using composite precast concrete members. To reduce the cost of producing precast concrete, in-situ production of members is required. However, when the structural members are produced on site, it needs a large space for production. So, "Just-In-Time" production method should be adopted. For Just-In-Time to be realized, the early strength of members should be ensured for them to be transported. Thus, steam curing to secure the early strength is applied in Green Frame. Yet, a large-scale steam curing system is not possible for in-situ production of precast concrete. A smaller steam curing system is needed. In this regard, the study is aimed to develop a new steam curing method applicable to the in-situ production of precast concrete.

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Study on Strength Characteristics of High-Strength Concrete for Precast Application (프리캐스트 콘크리트 적용을 위한 고강도 콘크리트의 강도특성에 관한 기초적 연구 -시멘트 종류 및 양생조건을 중심으로-)

  • Park, Heung-Lee;Park, Hyun;Kim, Sung-Jin;Lee, Seung-Hoon;Park, Byung-Keun;Jung, Sang-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.269-270
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    • 2009
  • As manufacturing the Precast Concrete simulation structure, we generally investigated the strength characteristic of the concrete according to diversity of the cement and heat curing condition respectively.

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Simulation study on dynamic response of precast frames made of recycled aggregate concrete

  • Pham, ThiLoan;Xiao, Jianzhuang;Ding, Tao
    • Computers and Concrete
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    • v.16 no.4
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    • pp.643-667
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    • 2015
  • 3-dimentional precast recycled aggregate concrete (RAC) finite element models were developed by means of the platform OpenSees to implement sophisticated nonlinear model subjected to seismic loads. Efforts were devoted to the dynamic responses (including dynamic characteristics, acceleration amplifications, displacements, story drifts) and capacity curve. In addition, this study extended the prediction on dynamic response of precast RAC model by parametric study of material properties that represent the replacement percentage of recycled coarse aggregate (RCA). Principles and assumptions that represent characteristics of precast structure and influence of the interface between head of column and cast-in-place (CIP) joint on the stiffness of the joints was put forward and validated by test results. The comparison between simulated and tested results of the precast RAC frame shows a good correlation with most of the relative errors about 25% in general. Therefore, the adopted assumptions and the platform OpenSees are a viable approach to simulate the dynamic response of precast frames made of RAC.

Cost Analysis of the Structural Work of Green Frame

  • Joo, Jin-Kyu;Kim, Sun-Kuk;Lee, Goon-Jae;Lim, Chae-Yeon
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.4
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    • pp.401-414
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    • 2012
  • The adoption of Green Frame is expected to provide economic benefits, since construction costs are reduced by the in-situ production of precast concrete column and beam. The cost reduction can ultimately be realized by saving transportation costs and the overhead and profit of PC plants. The cost structure of Green Frame, which is built up using composite precast concrete members, is similar to that of a bearing-wall structure, but the difference in construction process has resulted in some cost differences for a few items. In particular, production and installation is the principal work involved in Green Frame made by precast concrete members, while form and concrete work is the principal work for a bearing-wall structure. As such, the rental time and fee for a tower crane should be compared through time analysis. To verify reliability, this study focused on developed residential projects to estimate the construction costs. Through this analysis, it was found that the costs of Green Frame were 1.57% lower than the costs of bearing-wall structure. The results of this study will help in the development of a management plan for the structural work of Green Frame.

Load carrying capacity of Structural Composite Hybrid System (Green Frame) (철골 프리캐스트 콘크리트 합성보 성능 분석 연구)

  • Hong, Won-Kee;Kim, Sun-Kuk;Kim, Seung-Il
    • KIEAE Journal
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    • v.10 no.1
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    • pp.25-31
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    • 2010
  • An experimental investigation of composite beams composed of wide flange steel and precast concrete is presented. The bottom flange of the steel section is encased in precast concrete. The composite beams tested in this study were designed to reduce the depth of the slab and beam. The slabs are constructed on top of the edges of the Structural Composite Hybrid System, instead of on top of the steel flange, decreasing the depth of the beams. When concrete is cast on the metal deck plate located on the edges of the precast concrete, the weight of the concrete slabs and other construction loads must be supported by the contacts between the steel and the precast concrete. This interface must not exhibit bearing failures, shear failures, and failures caused by torque due to the loading of the precast concrete. When the contact area between the concrete and the bottom flange of the steel beam is small, these failures of the concrete are likely and must be prevented. The premature failure of precast concrete must not also be present when the weight of the concrete slabs and other construction loads is loaded. This paper presents a load carrying capacity of Structural Composite Hybrid System in order to observe the failure mode. The symmetrically distributed loading that caused the failure of the composite beam was found. The paper also provides design recommendations of such type of composite structure.

Economic Analysis of Connection and Anchorage Methods of Bottom Rebar for Composite Precast Concrete Girder (합성 PC 보의 하부철근 이음 및 정착방법에 따른 경제성 검토)

  • Cho, Wonhyun;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.11-12
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    • 2015
  • Green Frame is a Rahmen structure made of composite precast concrete members. According to the concrete design code, a lower rebar of precast concrete girder, should be extended to the inner precast concrete column. However, such extension of lower rebar may sharply reduce its constructability. To satisfy the criteria, the connection and anchorage of beam rebar should be taken into consideration, yet it is difficult to use lapping as it is not easy to ensure enough space when Green Frame method is adopted. To solve this, a new method of lower rebar connection and anchorage was developed, and this study is intended to review economic feasibility prior to applying the method developed onto sites. The study result can be used as basic data for selection of the optimal joint and anchorage method for lower rebar of the green frame construction.

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Analysis of Slab Joint Opening Due to Temperature Drop in Continuous Precast Concrete Slab Track (연속 프리캐스트 콘크리트 슬래브궤도에서의 온도하강에 따른 슬래브 이음매 개구량 해석)

  • Jang, Seung-Yup;Lee, Jeong-Wan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1659-1663
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    • 2011
  • Precast concrete slab track is a track structure to be installed by transporting and assembling precast concrete slabs manufactured at the factory. This method can improve concrete quality, provide easy maintenance and reduce construction time, compared with in-situ concrete track. However, the concrete slabs being continuously connected in longitudinal direction, due to the temperature change between summer and winter, the openings at slab joints have occurred. Thus, in this study, to identify the cause of this opening of slab joint, the joint opening caused by temperature drop in the longitudinally continuous precast concrete slab track has been predicted using three-dimensional finite element analysis, and compared with field measurements. Based on the proven model, the slab joint opening, and the stress pattern of concrete slab and steel reinforcement according to concrete slab-base friction properties, concrete-reinforcement bond properties, and prestressing were analyzed.

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An Experimental Study on Compressive Loading Capacity of Precast Concrete Truss System (프리캐스트 콘크리트 트러스 시스템의 압축 내하력 실험 연구)

  • Han, Man-Yop;Jeon, Se-Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.889-900
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    • 2013
  • In a large scale of excavation for the foundation of large-sized structures and underground structures, a considerable amount of earth pressure can occur. Steel beams that have been used to form a temporary structure to support earth pressure may be less economical and less efficient in resisting the high earth pressure. To cope with this problem, PCT(Precast Concrete Truss) system has been devised and investigated both experimentally and analytically. A proper connection method between the concrete truss members was proposed to accommodate fast assembly and disassembly. Full-scale test of PCT system was performed to verify the load-carrying capacity of the PCT system including the connections. The test results were compared with those of structural analysis. The test specimen which corresponds to PCT strut attained the ultimate load without buckling, but the detail of connector members needs to be improved. It is expected that precast concrete truss members can be efficiently incorporated into a temporary structure for deep and large excavation by replacing conventional steel beams.

Behaviour factor and displacement estimation of low-ductility precast wall system under seismic actions

  • Tiong, Patrick L.Y.;Adnan, Azlan;Hamid, Nor H.A.
    • Earthquakes and Structures
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    • v.5 no.6
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    • pp.625-655
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    • 2013
  • This paper investigated the seismic behaviour of an innovated non-ductile precast concrete wall structural system; namely HC Precast System (HCPS). The system comprises load-bearing precast wall panels merely connected only to column at both ends. Such study is needed because there is limited research information available in design codes for such structure particularly in regions having low to moderate seismicity threats. Experimentally calibrated numerical model of the wall system was used to carry out nonlinear pushover analyses with various types of lateral loading patterns. Effects of laterally applied single point load (SPL), uniformly distributed load (UDL), modal distributed load (MDL) and triangular distributed load (TDL) onto global behaviour of HCPS were identified. Discussion was focused on structural performance such as ductility, deformability, and effective stiffness of the wall system. Thus, a new method for engineers to estimate the nonlinear deformation of HCPS through linear analysis was proposed.

Vibration Reduction Evaluation of Jacket Structure by applying Precast Concrete Block and Suction pile (Precast Concrete Block 및 Suction pile을 적용한 Jacket 구조물의 진동저감 효과 평가)

  • Lee, Sung-Jin;Kyung, Kab-Soo;Ryu, Seong-Jin;Jeong, Ji-Young;Park, Jin-Eun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.4
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    • pp.375-384
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    • 2015
  • Recently, construction sites of offshore wind power tend to move from shallow water to deep water. From this tendency, the research on the support structure of offshore wind power in deep water will be a key issue. In this study, precast concrete block and suction pile are applied to existing jacket structure. In order to reduce the vibration of this structure, the tuned liquid damper is also applied in the precast concrete block. The applicability of the suggested jacket structure is evaluated by finite element analysis. And the vibration tends to decrease about 5%, when the tuned liquid damper is applied.