• 제목/요약/키워드: Pre-welding heat treatment

검색결과 18건 처리시간 0.025초

3wt% Si 첨가강의 레이저용접부 성형성에 미치는 용접변수의 영향 (Effect of Laser Welding Variables on the Formability of Si Added Steel Welds)

  • 박준식;우인수;이종봉
    • Journal of Welding and Joining
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    • 제24권4호
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    • pp.15-21
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    • 2006
  • The aim of present study is to investigate the effect of welding parameters and heat treatment conditions on the formability of the $CO_2$ laser welded silicon steel sheet. It was found that there is optimum range of the heat input ($0.6{\sim}0.7kJ/cm$) and gap distance ($0.125{\sim}0.150mm$) for the high tensile strength and the avoidance of the fracture in weld metal. Also, it was essential fur the improvement of formability to perform pre- and post-welding heat treatment which cause the uniform mixture of base metal and welding consumable.

GTD-111DS 가스터빈 블레이드 재질의 열처리에 따른 재질 특성변화 (Properties Variation According to Heat Treatment for Gas Turbine Blade(Bucket) Material of GTD-111DS)

  • 박상열;양성호;김문영
    • 대한기계학회논문집A
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    • 제30권3호
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    • pp.349-355
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    • 2006
  • The gas turbine components is used on high temperature conditions which under severely circumstance with start-up and stop several times. Therefore, it is used nickel-base superalloys like and GTD-111DS. Damaged buckets on the t긴ade tip during operating are repaired per 24,000 hr to three times according to repair specification of manufacture. It is applied pre-heat, HIP(hot isostatic pressing) and post-heat treatment to support welding repair on blade tip effectively. On this study, It is utilize of $WRAP^{TM}$ (welding repair advanced process) method to make tension test specimens for this study, And then, material strength and characteristic for GTD-111DS was analyzed.

Al-Si 도금된 22MnB5강의 핫스탬핑 TWB 적용을 위한 레이저용접성 고찰 (A Study on Laser Weldability of Al-Si Coated 22MnB5 Steel for TWB Hot Stamping)

  • 김용;박기영;이보영
    • Journal of Welding and Joining
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    • 제31권2호
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    • pp.30-36
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    • 2013
  • Recently the use of ultra high strength steels(UHSS) in structural and safety component is rapidly increasing in the automotive industry. Furthermore, it commonly use in tailor welded blank laser welding process before hot stamping to reduce lightweight vehicle. However TWB process is to be a problem about welded strength after hot stamping because it's welded before heat treatment. Therefore, in this study, laser welds of TWB after heat treatment were analyzed for changes in the characteristics, especially the impact on the oxidation and decarburization in order to prevent pre-coated Al-Si layer welds on the properties for intensive investigation. As a result, the degradation of the TWB weldments changes in the heat treatment conditions alone, without any pre-treatment of the coating layer has confirmed that there is a limitation on the improvement. Furthermore Al-Si elements are overall distributed on the weldment and it specially concentrated along the fusion line. Hardness value of Al-Si segregation area is less than 350Hv and tensile strength showed just 78~83% compared with substrate. Accordingly, we proved that both side Al-Si coating should be removed in order to ensure the strength of the substrate.

Si 첨가강의 레이저용접부 성형성에 미치는 용접변수의 영향 (Effect of laser welding variables on the formability of Si added steel welds)

  • 박준식;우인수;이종봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.121-123
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    • 2006
  • The aim of present study is to investigate the effect of welding parameters and heat treatment conditions on the formability of the laser welded silicon steel sheet. It was found that there is optimum range of the heat input ($0.6{\sim}0.7kJ/cm$) and gap distance ($0.125{\sim}0.150mm$) for the high tensile strength and the avoidance of the fracture in weld metal, Also, it was essential for the improvement of formability to perform pre- and post-welding heat treatment which cause the uniform mixture of base metal and welding consumable.

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AISI 4130강의 용접잔류응력에 미치는 열처리의 영향 (Effect of Heat Treatments on Welding Residual Stresses of AISI 4130 Steel)

  • 양영수;나석주;김원훈;조원만
    • 대한기계학회논문집
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    • 제15권6호
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    • pp.1982-1989
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    • 1991
  • 본 연구에서는 AISI 강은 대부분 열처리후에 사용되는 고강도강으로 용접시 발생하는 높은 잔류응력 분포를 제거 또는 감소시키기 위해서 여러가지 방법이 사용된 다. 잔류응력 제거는 용접후 풀림처리를 하면 잔류응역이 제거된다. 그러나 풀림 처리 하기전에 용접부에 높은 잔류응력 제거는 용접후 풀림처리를 하면 잔류응력이 제 거된다. 그러나 풀림처리 하기전에 용접부에 높은 잔류응력에 의해 균열이 생성될 수 있으므로 용접시 높은 잔류응력이 생성되지 않도록 예열 및 후열처리를 필요로한 다. 그러므로 본 연구에서는 예열 및 후열이 잔류응력 분포에 어떠한 영향을 주는가 를 실험적인 방법에 의해 연구하였다.

주철과 Fe-Mn-Al강 이종금속 용접부의 조직변화에 관한 연구 (A study on the microstructure change during the welding of a cast iron with a Fe-Mn-Al steel powder)

  • 김경중;서정현
    • Journal of Welding and Joining
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    • 제8권4호
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    • pp.35-45
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    • 1990
  • Casting are widely used nodays as complicated and diversified forming materials due to its superior castability. However the welding of cast iron has not been accompaniced satisfactory resulting in an microstructure change happened in the heat affected zone (HAZ), especially the graphite are formed and shaped consecutively in the area and it has great impact on the crack occuring and growth together with martensite forming in this area. It case of gray cast iron welding, it is required for pre-heat treatment or specific welding consumables to restrain forming the martensite in the HAZ. In this study, by applying the plasma surface overlaid welding. Fe-Mn-Al steel powder has been used for improvement of anti-crackability in the HAZ and much attention has been paid to establish the overlaid welding method for gray cast iron so that optimum welding conditions may prevent the cracking. With our experiments, we have found that to prevent defects which may occur in the HAZ, the overlaid welding technique for gray cast iron has been developed.

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열처리조건에 따른 Ni기지 초합금 용접부의 기계적 특성 (Mechanical Properties for Welding Part on Ni Base Superalloy Material According to Heat Treatment Parameters)

  • 양성호;박상열;최희숙;고원;채나현;김문영
    • 대한기계학회논문집A
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    • 제31권4호
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    • pp.525-531
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    • 2007
  • The operating temperature has been increased to improve the efficiency of gas turbine. The most advanced Gas turbine is operated at above $1,500^{\circ}C$. Improvement in material and cooling method permit hot gas path component to run at increased temperature. But, the repair of blades which are developed with advanced manufacture technique is difficult to use normal welding. Most of gas turbine blades are made of precipitation harden nickel base superalloy, which is very hard to weld. Therefore, the employment of welding filler on blade is solid solution nickel base superalloy(Hastelloy X, Inconel 617). In this study, Tensile test in high temperature was conducted on welded GTD111DS with GTD111 to evaluate effect of variation of pre, post treatment. The result of this study showed that the specimen was treated with optimum pre and post treatment(preweld HT($1200^{\circ}C$), Post treatment($1100^{\circ}C$ HIP, $1200^{\circ}C$ + $1100^{\circ}C$ + $800^{\circ}C$ HT) is mush superior.

GTAW Double Torch의 육성용접 공정최적화에 관한 연구 (A Study on the Overlay Welding Process Optimization of GTAW by Double Torch)

  • 임병철;손영산
    • 한국산학기술학회논문지
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    • 제17권3호
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    • pp.73-78
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    • 2016
  • 본 연구에서는 STS316 스테인리스강에 가스텅스텐아크용접을 수행하였다. 더블토치 장치를 이용하여 스텔라이트계 육성용접을 실시하였고, 다구찌 기법을 적용하여 경도 측정값에 대한 응답변수를 산출하여 공정 최적화를 도출하였다. 또한 이 공정변수가 육성용접의 특성에 미치는 영향을 분석하였다. 다구찌 기법에 의한 육성용접의 공정설계에 있어서 다중응답 변수를 고려한 최적공정설계는 매우 유효한 것을 확인할 수 있었다. 또한 각각의 응답변수에 대한 공정변수의 기여도 및 기여도에 대한 영향을 손쉽게 분석할 수 있었다. 육성용접에서 중요한 기계적 특성 요소인 경도값을 고려한 최적공정 조건은 전류 105 A, 전압 18V, 예열온도 $200^{\circ}C$, 후열온도 $100^{\circ}C$로 확인 되었다. 더블토치를 이용한 가스텅스텐아크용접의 최적조건에서 제작된 시험편의 경우 단일 토치를 사용 하였을 때 보다 더블토치를 사용하는 조건에 의해 제작된 시험편의 경우 경도는 8.19% 높은 양호한 특성을 나타내었다.

히터온도 제어용 변압기-SCR 전력변환장치 제어 기법 (Control techniques of transformer - SCR power regulator for heater temperature control)

  • 후인안뚜언;전태원;이홍희
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2019년도 전력전자학술대회
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    • pp.265-266
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    • 2019
  • This paper proposed a three-channel transformer-type power regulator to control the heater temperature by adjusting the voltage across the heater for pre-heating and the post-heating procedures of the material welding. The experimental results are carried out to verify the performance of three-channel heater temperature control for the heat treatment.

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