• 한국자동차공학회논문집
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• 제24권5호
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• pp.588-595
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• 2016

This paper is a study on head bolts that are used in A/C compressors to reduce production cost and solve leak problems on the head bolt seat area that causes massive intermittent malfunctioning during production. In this study, the pre-heat treated steel, which was used as a material in the head bolt, eliminated the heat treatment process after forging. The pre-heat treated steel head bolts, which have 10 % lower tensile strength than the conventional SCM 435 head bolts, were selected after considering the results of creeping rupture properties, axial force, and stress concentration per tensile strength variation. Then, the performance test and the durability test with the A/C compressor that was assembled with the pre-heat treated steel head bolts were performed and verified. Based on the results, the pre-heat treated steel head bolts developed in this study saved 7.3 % in production cost by eliminating the heat treatment process and the logistics process. Furthermore, the leak problem on the head bolt seat area in the A/C compressor was addressed significantly on the mass production assembly line.

• 한국물환경학회지
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• 제35권4호
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• pp.362-369
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• 2019

In this study, biodegradation efficiency improvement of mixed sludge for the anaerobic digestion process in wastewater treatment plant was investigated. In order to release the organic material contained in the sludge cell and promote the hydrolysis step, mixed sludge of 7% TS (Total Solids) was physically shear-treated at a shear strength of 1,000 ~ 4,000 rpm and a maximum of 120 mins. As a result of the comparison between mixed sludge before and after the treatment, the concentration of $SCOD_{Cr}$(Soluble Chemical Oxygen Demand-chromium method) was increased through the conversion of granular organic matter into dissolved organic matter as shear strength and treatment time increases. The solubilization efficiency increased rapidly after 30 min of solubilization application time, and they were 11.23 %, 20.10 %, 22.52 % and 25.43% at 120 min for each shear strength conditions, respectively. Additionally, the BMP(Biochemical Methane Potential) test was conducted with the optimized samples to determine the increase of methane production by the shear pre-treatment. Consequently, methane production of each samples were 0.275, 0.310, 0.323 and $0.335m^3/kg\;VS_{add}$, which indicates that methane production was increased to a maximum of 21.28% compared to the control without the solubilization process ($0.262m^3/kg\;VS_{add}$). As a result, the physical shear-treatment is a promising process for sewage sludge pre-treatment to reduce the organic waste and increase the energy production.

• 상하수도학회지
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• 제10권2호
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• pp.104-116
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• 1996

Anaerobic digestion is generally used for the treatment of volatile organic solids such as manure and sludge from waste water treatment plants. However, the reaction rate of anaerobic process is slow, and thus it requires a large reactor volume. To minimize such a disadvantage, physical and chemical pre-treatment is generally considered. Another method to reduce the reactor size is to adopt different reactor system other than CSTR. In this paper, the effects of heat pre-treatment and reactor configurations on the anaerobic treatability of volatile solids was studied. Carrot, kale, primary sludge, and waste activated sludge was chosen as the test materials, and the BMP method was used to evaluate the maximum methane production and first order rate constants from each sample. After the heat treatment at $130^{\circ}C$ for 30min., the measured increase in SCOD per gram VS was up to 394 mg/L for the waste activated sludge. However, the methane production potential per gram VS was increased for only primary and waste activated sludge by 17-23%, remaining the same for carrot and kale. The overall methane production process for the tested solids can be described by first order reactions. The increased in reaction constant after heat pre-treatment was also more significant for the primary and waste activated sludge than that for carrot and kale. therefore, the heat pre-treatment appeared to be effective for the solids with high protein contents rather than for the solids with high carbohydrate contents. Among the four reactor systems studied, CSTR, PFR, CSTR followed by PFR, and PFR with recycle, CSTR followed by PFR appeared to be the best choice considering methane conversion rate and the operational stability.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.628-632
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• 2000

In the recent day, shielding can was made of permalloy materials for automobile display instrument. The good roundness has an effect on magnetic property such as the low coercivity and the high permeability. But the products having the roundness is transformed by the heat treatment, the sending to the company and the assembly process. So for the stiffness of the edge, it is necessary for hemming process to be added in the deep drawing process. And it has the good appearance to create a smooth edge rather than a razor edge with urr. In this paper, it is controlled to get the best hemming product by the Pre-hemming angle($105^{\circ}$, $120^{\circ}$, $135^{\circ}$). And Possible process and tool design modification, which may lead to quality improvement in hemming were tested experimentally and using FEM. The commercial finite element program PAM-STAMPTM was used to simulate the pre-hemming process and hemming process, and the predictions were compared with experimental results according to the pre-hemming angle.

• Carbon letters
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• 제12권3호
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• pp.131-137
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• 2011

Kenaf fibers, cellulose-based natural fibers, were used as precursor for preparing kenafbased carbon fibers. The effects of carbonization temperature ($700^{\circ}C$ to $1100^{\circ}C$) and chemical pre-treatment (NaOH and $NH_4Cl$) at various concentrations on the thermal change, chemical composition and fiber morphology of kenaf-based carbon fibers were investigated. Remarkable weight loss and longitudinal shrinkage were found to occur during the thermal conversion from kenaf precursor to kenaf-based carbon fiber, depending on the carbonization temperature. It was noted that the alkali pre-treatment of kenaf with NaOH played a role in reducing the weight loss and the longitudinal shrinkage and also in increasing the carbon content of kenaf-based carbon fibers. The number and size of the cells and the fiber diameter were reduced with increasing carbonization temperature. Morphological observations implied that the micrometer-sized cells were combined or fused and then re-organized with the neighboring cells during the carbonization process. By the pre-treatment of kenaf with 10 and 15 wt% NaOH solutions and the subsequent carbonization process, the inner cells completely disappeared through the transverse direction of the kenaf fiber, resulting in the fiber densification. It was noticeable that the alkali pre-treatment of the kenaf fibers prior to carbonization contributed to the forming of kenaf-based carbon fibers.

• 한국염색가공학회지
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• 제27권4호
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• pp.318-326
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• 2015

A pre-treatment process is essential for getting high quality of digital textile printing(DTP). In this study, we have studied three kinds of carrageenan polymer(k-, ${\lambda}$-, i-Carrageenan) as a pre-treatment thickening agent for the first time. Alginate polymer was also examined and its results were compared with that of the three kinds of carrageenan polymer. To confirm the performance of each thickening agent, we examined for a sharpness, color strength and fastness(washing, rub, light). The result showed that ${\lambda}$-Carrageenan has superior property in sharpness with low viscosity and i-Carrageenan was excellent in the color strength among the pre-treatment agents. Washing fastness to color change and staining for the all samples were 4 or 4-5 grade. Both dry and wet rubbing fastness of the samples were 4-5 grade. However, ${\lambda}$-Carrageenan coated sample has the lowest grade in light fastness. As a result, we found the possibility of carrageenan polymer as pre-treatment agent.

• Korean Chemical Engineering Research
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• 제52권4호
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• pp.413-424
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• 2014

에너지원으로 바이오가스에 대한 잠재적 가능성이 인식되면서 최근에 바이오가스의 생산기술을 제고하고 에너지 효율을 개선하기 위한 기술개발이 지속적으로 진행되고 있다. 본 논문의 목적은 혐기성 소화 과정에서 바이오가스 생산을 증가시키기 위한 효과적이고 효율적인 슬러지 전처리 방법에 대하여 분석하였다. 이를 위해 본 논문에서는 각각의 전처리 방법의 장점과 단점을 분석하여 바이오가스 생산에 미치는 영향요인을 비교 분석하였다.

• Membrane and Water Treatment
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• 제1권1호
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• pp.1-12
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• 2010

Membrane distillation process was used for purification of pre-treated natural water (tap water). The rejection of inorganic and organic compounds in this process was investigated. The obtained rejection of inorganic solutes was closed to 100%, but the volatile organic compounds (VOCs) diffused through the membrane together with water vapour. The content of trihalomethanes (THMs) in the obtained distillate was two-three fold higher than that in the feed, therefore, the rejection of the total organic compounds present in the tap water was reduced to a level of 98%. The intensive membranes scaling was observed during the water separation. The morphology and composition of the fouling layer was studied using scanning electron microscopy coupled with energy dispersion spectrometry. The influence of thermal water pre-treatment performed in a heat exchanger followed by filtration on the MD process effectiveness was evaluated. This procedure caused that significantly smaller amounts of $CaCO_3$ crystallites were deposited on the membrane surface, and a high permeate flux was maintained over a period of 160 h.

• Environmental Engineering Research
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• 제20권3호
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• pp.285-289
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• 2015

Complicated and expensive seawater desalination technology is a big challenge in boron removal process. Conventional seawater desalination process of coagulation utilized for pre-treatment is difficult to remove boron. Boron can be removed more effectively in Reverse Osmosis (RO) process than any other processes. In this study, a coagulant with the name Mineral Cluster was examined its boron removal ability. Boron removal efficiency of Mineral Cluster depended on pH value and Mineral Cluster dosage. Desalination process combines the pre-treatment process with Mineral cluster diluted at the ratio of 1:2500 and the RO membrane process. The original sea water could be desalinated to drinking water quality, 1 mg/L, without any pH adjustments. Therefore, if the Mineral cluster is added without any other chemicals for adjusting pH, the desalination process would be much safer, efficient and economical.

• 상하수도학회지
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• 제18권2호
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• pp.191-200
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• 2004

DAF process has been designed considering raw water quality characteristics in Korea. Although direct filtration is usually operated, DAF is operated when the freshwater blooms occut or raw water turbidity become high. Pre-sedimentation iS prepared in case when raw water turbidity is very high by rainstorms. A main feature of this plant is that the operation mode can be changed (controlled) based on the characteristics of raw water to optimize the effluent quality and the operation costs. Treatment capacity (surface loading rate) and efficiency of DAF was found to be better than conventional sedimentation process. Moreover, low-density particles (algae and alum flocs) are easily separated while it is difficult to remove in sedimentation. One of the main concerns in adoption of DAF (Dissolved Air-Flotation) process is a high raw water turbidity problem. That is, DAF is not adequate for raw water, which is more turbid than 100NTU. In order to avoid this problem, pre-sedimentation basins are prepared in DAF plant to decrease the turbidity of DAF influent. For simulation of the actual operation, bench and full-scale tests were performed for highly turbid water conditions. Consequently, DAF process coupled with sedimentation is suggested that pre-sedimentation with optimum coagulation prior to DAF would be appropriate.