• Title/Summary/Keyword: Pre-bending

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A Study on the Servo Control of Bending Machine (Bending Machine의 서보제어에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.410-413
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    • 1997
  • Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

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A Study on the Bendability of Stainless Steel Tubes (스테인리스 강관의 굽힘 특성 연구)

  • Lee, G.Y.;Lee, H.J.;Yi, H.K.;Kim, Y.K.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.336-341
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    • 2009
  • Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, welding methods, mechanical properties and hardness. Through the stainless steel tubes bent by rotary draw bending machine, this study shows the following : (1) The influence on spring back ratio variation with stress level in the welded bent tube. (2) The Cross-section ovality variation with weld seam position and bending radius. (3) The relation between elongation and thickness reduction of tension zone with weld seam position and bending radius. (4) Workability evaluation of bent stainless steel tubes through the hardness of materials and hardness increment. The results of this study may help to understanding of characteristics on bendability of stainless steel tubes.

Performance Comparison of Butterfly Joints between Manual Member and Pre-cut Member (수가공 및 기계가공 된 나비장 접합부의 성능 비교)

  • Kim, Gwang-Chul;Kim, Jun-Ho
    • Journal of the Korea Furniture Society
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    • v.27 no.3
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    • pp.165-174
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    • 2016
  • To modularize the joints of Hanok, the bending strengths of butterfly joints between pre-cut and manual member were compared. Structural size joints were manufactured and the length, width and thickness of each tenon were produced with different sizes. The ultimate load of pre-cut members was 2 times higher than that of manual members. Degree of anchorage for the joints on pre-cut member was also superior to that of manual member. By the F-test results, a great influence between ultimate load and sizes of tenon was found. In result of multiple regression analysis, the length and thickness of tenon were showed proportion relationships with the ultimate load, but the width of tenon was showed inverse proportion with the ultimate load. The results of this study can be used to identify the relationships among the major influence factors. Futhermore, it might be used as basic data for modularization the joints of Hanok.

Study on the Influence of Pre-bending in an Aluminum Tube Hydroforming (알루미늄 튜브 하이드로포밍에서의 예비 굽힘 공정의 효과에 관한 연구)

  • Lim, Hee-Taek;Park, Kyoung-Chang;Kim, Hyung-Jong;Kim, Heon-Young
    • Journal of Industrial Technology
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    • v.24 no.B
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    • pp.199-206
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    • 2004
  • Recently social demands of fuel economy and environmental regulations require the development of lightweight components and new manufacturing technologies. The aluminum tube hydroforming is a manufacturing process which can provide lightweight components as automotive parts. In this paper, the hydroformability of aluminium tube in different condition of bending process is presented. An investigation has been conducted on how to control the deformed shape and its effect on thinning distribution after hydroforming by using finite element simulation. Finite element simulation of tube hydroforming for automotive trailing arm is carried out to explore the effect of 2-dimensional and 3-dimensional bending.

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Analysis of Dynamic Characteristics by Rotational Speed of Wind Turbine Blade using Transfer Matrix (전달 매트릭스를 이용한 풍력 터빈 블레이드의 회전속도에 따른 동특성 변화 해석)

  • Lee, Jung-Woo;Shin, Dong-Ho;Oh, Jae-Eung;Lee, Jung-Yoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.144-149
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    • 2012
  • The transfer matrix method is used to determine the dynamic characteristics(natural frequencies and mode shapes) by rotational speed of wind turbine blade. The problems treated on this study is coupled flapwise bending and chordwise bending of pre-twisted nonuniform wind turbine blade. The orthogonality relations that exist between the vibrational modes is derived and the algorithm for determination of the natural vibrational characteristics is suggested.

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Comparison of 2D and 3D Pre-bending in a Aluminum Tube Hydroforming Process (알루미늄 튜브 하이드로포밍에 대한 2D와 3D 예비 굽힘 공정의 효과 비교)

  • Kim H. Y.;Kim H. J.;Lim H. T.;Park K. C.;Park C. S.;Lee D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.142-147
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    • 2004
  • The aluminum tube hydroforming is a manufacturing process which can provide lightweight components as automotive parts. In this paper, the hydroformability of aluminium tube in different condition of bending process is presented. An investigation has been conducted on how to control the deformed shape and its effect on thinning distribution after hydroforming by using finite element simulation. Finite element simulation of tube hydroforming for automotive trailing arm is carried out to explore the effect of 2-dimensional and 3-dimensional bending.

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Simulation of crack initiation and propagation in three point bending test using PFC2D

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming;Hedayat, Ahmadreza;Nezamabadi, Maryam Firoozi;Karbala, Mohammadamin
    • Structural Engineering and Mechanics
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    • v.66 no.4
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    • pp.453-463
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    • 2018
  • Three points bending flexural test was modelled numerically to study the crack propagation in the pre-cracked beams. The pre-existing double internal cracks inside the beam models were considered to investigate the crack propagation and coalescence paths within the modelled samples. Notch configuration effects on the failure stress were considered too. This numerical analysis shown that the propagation of wing cracks emanating from the tips of the pre-existing internal cracks caused the final breaking of beams specimens. It was also shown that when two notches were overlapped, they both mobilized in the failure process and the failure stress was decreased when the notches were located in centre line. However, the failure stress was increased by increasing the bridge area angle. Finally, it was shown that in all cases, there were good agreements between the discrete element method results and, the other numerical and experimental results. In this research, it is tried to improve the understanding of the crack propagation and crack coalescence phenomena in brittle materials which is of paramount importance in the stability analyses of rock and concrete structures, such as the underground openings, rock slopes and tunnel construction.

Vibration Analysis of Pre-twisted Blades with Functionally Graded Material Properties Based on Timoshenko Beam Theory (티모센코 보 이론에 따른 초기 비틀림각을 갖는 경사기능재 블레이드의 진동 해석)

  • Yoo, Hong Hee;Oh, Yutaek
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.285-287
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    • 2014
  • Equations of motion for the vibration analysis of rotating pre-twisted beams with functionally graded material properties are derived in this paper. Based on Timoshenko beam theory, the effects of shear and rotary inertia are considered. The pre-twisted beam has a rectangular cross-section and is mounted on a rotating rigid hub with a setting angle. Functionally graded material (FGM) properties are considered along the height direction of the beam. The equations of stretching and bending motion are derived by Kane's method employing hybrid deformation variables. To validate the derived equations, natural frequencies of a rotating FGM pre-twisted beam are compared to those obtained by a commercial software ANSYS. The effects of the pre-twisted angle, slenderness ratio, hub radius, volume fraction exponent, and angular speed on the modal characteristics of the system are investigated with the proposed model.

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An Experimental Study on Deep Collapse of Steel Tubes under Pure Bending (순수 굽힘 시험기를 이용한 연강 사각관의 굽힘 붕괴에 관한 실험적 연구)

  • KiM, C.S.;Chung, T.E.;Kang, S.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.37-44
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    • 1997
  • In this paper the bending collapse characteristics of square and rectangular steel tubes were studied with the pure bending test machine which apply pure bending moment without imposing shear and tensile forces. Under pure bending moment, delayed buckling modes occur and depend on test length and shape of section. For delayed mode, the endrgy of bending moment is absorbed by strain hardening energy. The pre- dictions of maximum moment and moment-rotation angle curve from those concepts are in good agreement with experimental observations.

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PFC3D simulation of the effect of particle size on the single edge-notched rectangle bar in bending test

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming
    • Structural Engineering and Mechanics
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    • v.68 no.4
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    • pp.497-505
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    • 2018
  • Three points bending flexural test was modeled numerically to study the crack propagation in the pre-cracked beams. The pre-existing edge cracks in the beam models were considered to investigate the crack propagation and coalescence paths within the modeled samples. The effects of particle size on the single edge-notched round bar in bending test were considered too. The results show that Failure pattern is constant by increasing the ball diameter. Tensile cracks are dominant mode of failure. These crack initiates from notch tip, propagate parallel to loading axis and coalescence with upper model boundary. Number of cracks increase by decreasing the ball diameter. Also, tensile fracture toughness was decreased with increasing the particle size. In the present study, the influences of particles sizes on the cracks propagations and coalescences in the brittle materials such as rocks and concretes are numerically analyzed by using a three dimensional particle flow code (PFC3D). These analyses improve the understanding of the stability of rocks and concretes structures such as rock slopes, tunnel constructions and underground openings.