• Title/Summary/Keyword: Pre Inspection

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Ultrasonic Images Enhancement of the SS Reference Specimen and the Reference Calibration Block for NPPs by the Combining Bases of Support for Spatial Frequency (공간주파수대역에서 기저대역 확장을 통한 원전 대비시험편과 대비 보정 시험편의 초음파 영상 개선)

  • Park, Chi-Seung;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.13 no.10
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    • pp.651-657
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    • 2003
  • Ultrasonic microscope has been used to detect the defects on surface or inner solid. Conventionally, it has used at a single operating frequency. The resolution and quality of the measured images are determined by a characteristic of the transducer of the ultrasonic microscope. The conventional ultrasonic microscope has been used envelope detector to detect the amplitude of reflected signal, but the changes in amplitude is not sensitive enough for specimen with microstructure that in phase. In this paper, we have studied multi-frequency depth resolution enhancement with ultrasonic reflection microscope for the reflectors of a stainless steel reference specimen and a reference calibration block to be used as the material in nuclear power plants for ISI, PSI. Increased depth resolution can be obtained by taking two, three-dimensional images at more that one frequency and numerically combining the results. As results of the experiment, we could get enhanced images with the rate of contrast in proportion and high quality signal distribution for the image to the changing rate of depth for the reflectors of the two kinds of specimens.

A Study on the Radiograph Inspection of Specimen in Welding Pass Using ATOS 80 High-strength Steel (ATOS 80 고장력강의 용접 패스에 따른 용접부 방사선검사에 관한 연구)

  • Baek, Jung-Hwan;Choi, Byung-Ky
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.915-919
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    • 2012
  • In constructing all kinds of equipment and steel structure, parts with discontinuities such as weld defects formed in the welded structure can generate fatigue cracks that results in damage or accidents. In this study, weld zones are investigated with X-rays and the latent images are put on film. Weld zone defects can be verified by developing the film. As weld defects are investigated by radiographic testing and correlated with the welding condition, more appropriate welding conditions can be found. According to the result of X-ray radiographic inspection of butt welding ATOS 80 high-strength steel with a thickness of 12mm, the best conditions for welding without creating weld defects are 4 weld-passes, a protective gas of 20% $CO_2$ and 80% Ar, a protective gas flow of 20L/min, a welding current of 200A, an arc voltage of 24V, a welding speed of 14.4cm/min, a welding rod angle of $50^{\circ}$, a welding gap of 5 mm with a ceramic base, and sand pre-heating to $160^{\circ}$ Celsius prior to welding.

Ultrasonic Test Criterion for the Explosively Welded Fe-Naval Brass Bonding Quality (초음파법에 의한 폭발접합 이종금속 접합품질 판정레벨 설정에 관한 연구)

  • 장영권;백영남
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.40-48
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    • 2001
  • An ultrasonic test method, as a nondestructive test is applied to ensure the clad interface quality assessment. According to the reference codes and standards, not only korea Industrial Standard(KS) but also American Society for Testing and Materials (ASTM) Standard, ultrasonic examination procedures use the pulse-echo, A-scan, back reflection signal drop method and/or side drilled reference hole used to establish the acceptance criteria of clad material test. But the variety of bonding materials and sizes makes it difficult to produce the reference blocks, or thus the criteria. In order to overcome these practical difficulties, new ultrasonic testing criterion is suggested. In this new method, the theoretical interface reflection signal amplitude level is calculated and suggested as an acceptance criteria with the back reflection signal set to 100% FSH(Full Screen Height) which is based on acoustic impedance mismatch at the clad interface for the explosive clad ultrasonic inspection. Applicability of suggested criterion, for the explosive clad Fe-Naval Brass with different bonding quality is confirmed to the pre-existed KS and ASTM specifications and verified by using SEM (Seanning Electron Microscope) micrograph. The results obtained by the suggested method is more conservative than the results according to the KS B 0234 and ASTM A 578 specifications The suggested method could be applicable to any other combination of explosive clad ultrasonic inspection.

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Behavior Analyses of Ring Beam at Vertical Wall with Change of Excavation Depth (굴착심도 변화에 따른 원형수직구 Ring Beam의 거동분석)

  • Park, Jin-Eun;Kyung, Kab-Soo;Lee, Jun-Ho;Yoon, Cheol-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.116-124
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    • 2008
  • In order to evaluate the behavior patterns of the ring beam by excavation at the vertical wall with circular section, the measured field datum were analyzed and evaluated in this study. Additionally, stress patterns of the ring beam with the change of excavation depth were estimated by using FE analysis. As the results, it was shown that the tendency of the measured values for the behavior patterns of the ring beam is similar to the analyzed values in FE analysis. From the tendency, it was confirmed that the behaviors of the ring beam due to change of excavation depth can predict by FE analysis using the suggested method in this study.

An Experimental Study on the Flexural Behavior of Prestressed Composite Double T-Beams (프리스트레스트 강합성 Double T-Beam의 휨거동 특성에 관한 실험적 연구)

  • Hong, Sung-Nam;Kim, Kwang-Soo;Han, Kyung-Bong;Park, Sun-Kyu;Yoo, Byoung-Eok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.1
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    • pp.49-56
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    • 2007
  • The existing Double T-Beams have been positively constructed in America and Europe due to their elegant appearance and simple section shapes. However, there are some problems; thery are relatively weak in the structural resistance, and need to use somewhat limited and complicated construction methods. In this paper, new composite beams made of concrete and steel are proposed, by taking adventage of their merits in an effort to solve thess controversial problems. In addition, feasibility is presented in developing composite Double T-Beams by introducing pre-stressing forces as well to enhance structural safety.

A Study on the Strength Characteristics of Reinforced Concrete Columns Confined with Carbon Fiber Sheets (탄소섬유(炭素纖維)시트로 보강(補强)된 철근(鐵筋)콘크리트 기둥의 강도특성(强度特性)에 관한 연구(硏究))

  • Jang, Jeong-Soo;Jo, Seong-Chan;Joo, Soo-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.3
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    • pp.163-171
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    • 2001
  • Lateral confinement pressure generate improvements in strength and ductility of confined concrete. Carbon fiber sheets have a lot of merits, such as light weight, high strength and ease for construction, when it is applied to the defected structural member for the strengthening of shear and flexure. The purpose of this experimental study is to evaluate the strength characteristics of the reinforced concrete column confined with carbon fiber sheets. The main variables in this test are concrete strength ($290kgf/cm^2$ called N type, $505kgf/cm^2$ called H type) and pre-loading. In the test, a total of twelve specimens, which were all $10{\times}10cm$ in size, 117 cm in length, have a 2.85 reinforcement ratio, have been used. The results indicate that the strength was enhanced 26%~30% in N type, 11%~16% in H type specimens which was confined with carbon fiber sheets.

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The Characteristics of Strength Development and Curing Cycle of the Steam Cured Concrete (증기양생 콘크리트의 양생온도주기와 강도발현 특성)

  • Kim, Kwang-Don;Kim, Choon-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.63-71
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    • 2010
  • This paper is about a research of steam curing which is one of the curing methods for accelerating the early-age strength of pre-cast concrete. With cylinder mold and mock-up specimen, the research was executed to study the best cycle of steam curing temperature through quantifying cycle of steam curing and maximum temperature, while the required strength is developed under the early-age. Moreover, causes and measurements for the high temperature of concrete, which is due to the steam curing, and the crack, which occurs when removing steel form, are stated. Ultimately, the economical method of producing, which satisfies early-age strength development and quality assurance while manufacturing PC structure, is stated.

Analysis of Energy Consumption for Microwave Drying in PC Pellet (PC 펠렛의 마이크로웨이브 건조를 위한 에너지 효율 분석)

  • Lee, Hyun Min;Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.4
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    • pp.44-48
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    • 2021
  • Semiconductor inspection equipment makes components using materials with insulating properties for functional inspection including current and voltage of semiconductor parts. A representative insulating material is plastic, and plastic is made of a component through an injection process using plastic pellet. When plastic pellets contain excessive moisture, problems such as performance degradation and product surface defects occur. To prevent this, pre-drying is essential, and the heat convective type is the most applied. However, the heat convective type has a problem of low consumption efficiency and a long drying time. Recently, many studies have been conducted on a drying method using microwaves due to high energy efficiency. In this paper, drying was performed using a microwave for drying PC pellets. Energy consumption and drying efficiency analyzed by set up an experimental apparatus of heat convective, microwave, and hybrid(heat convective + microwave) types. It was confirmed that energy consumption and drying efficiency were high when drying using microwaves, and it was confirmed that the hybrid method improved drying performance compared to the heat convective method. It is expected that the research results of this paper can be used as basic data for drying plastic pellets using microwave.

Exploratory Study on the Process and Checklist Items for Construction Safety Inspection Utilizing Drones

  • Jung, Jieun;Baek, Mina;Yu, Chaeyeon;Lee, Donghoon;Kim, Sungjin
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.3
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    • pp.327-336
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    • 2023
  • The focus of this research was to devise a conceptual methodology for drone usage and to assess the viability of safety checklist items specific to drone application in safety oversight. The appraisal was grounded in a focus group interview involving professionals from construction management and safety fields. The proposed process was segmented into four stages: 1) pre-flight phase for flight plan development, 2) drone flight phase for safety condition inspection utilizing checklist items, 3) post-flight phase for visual asset analysis, and 4) documentation and management phase. Furthermore, the research scrutinized the applicability of 32 distinct safety checklist items for drone operations. The primary aim of this investigation was to probe the possible deployment of drones as part of construction safety inspections at work sites. However, it bears mentioning that subsequent research should strive to gather a more extensive sample size through questionnaire surveys, thereby facilitating quantitative analysis. Administering such surveys would yield more comprehensive data compared to a focus group interview, which was constrained by a limited participant count. In summation, this study lays a foundational groundwork for understanding the potential advantages and challenges associated with integrating drones into construction safety management.

Implementation of ATE to Maintain Pre-Amplifier of Thermal Imaging System (열상장비 전단증폭부 정비용 ATE의 구현)

  • Park, Jai-Hyo;Kim, Han-Kyung
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.49 no.1
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    • pp.80-87
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    • 2012
  • We have developed the ATE(Automatic Test Equipment) system for the performance test of pre-amplifier of thermal imaging devices. The device regenerates the electronic signals of photon detection module which is normally in weak energy, for the image signals processing. Previous ATE system was primarily and actively developed in the field of semiconductor devices quality parts inspection. Recently, it has been studied in the field of performance testing of equipment. In the field of thermal performance test equipment, however, it lacks the study of ATE compared to other areas, which causes the maintenance related to the core of military thermal imaging system maintenance to be limited. In this paper, a new study of ATE in the field of thermal imaging system is done. It is designed to be used universally for the ATE system with different types of circuit card of thermal imaging system by adopting matrix relays. Using the developed ATE measuring the pre-amplifier amplitude, an average amplified amplitude of 2.71Vpp was measured which confirms that it is within the range of theoretical analysis and also verifies the good performance of the developed ATE.