• Title/Summary/Keyword: Power Train Shaft

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Design of Counter Shaft Automatic Transmission Gear Train Layout for Construction Vehicles (건설중장비용 카운터샤프트 자동변속기 기어열 레이아웃 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.23-31
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    • 2009
  • Counter shaft transmission is a popular automatic transmission power train in construction vehicles such as wheel loader and forklift. The gear train layout of counter shaft transmission is a very basic and important development stage because it affects the most of components design including hydraulic system and shift control algorithm, etc. This paper presents a design methodology for the gear train layout from the analysis of power flow path and clutch hook-up of the existing counter shaft transmission that is adopted in commercialized construction vehicles. Also, independent constraints for the meshed gear ratios are derived in order to realize forward 4-speed and reverse 3-speed gear ratio. The layout design principle proposed here was applied to the new original counter shaft transmission that is underdevelopment.

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Study on the Development of High-speed Rotary Tilling System for Power Tiller (경운기의 고속 로터리 경운시스템 개발에 관한 연구)

  • 이승규;김성태;우종구;김재영
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.423-430
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    • 2001
  • The purpose of this study is to develop high-speed rotary tillage system for a power tiller by improving the rotary blade and the power train of transmission. Mechanical structure of gear train of rotary drive of conventional power tiller was simplified so that power can be transmitted directly from second shaft to tilling speed change shaft by rotating freely the transfer gear which changes the direction of rotation of shafts using needle bearing installed into middle shaft. A new gear train suitable for the single-edged rotary blade and high-speed rotary drive was developed with the rotational speed of rotary shaft faster than 7.5% at 1st-speed and 1.4% at 2nd-speed the one of conventional system by changing the numbers of teeth of gears of middle shaft, tilling speed change shaft and PTO shaft. Using the developed gear train for high-speed rotary drive, field tests were performed to compare tillage performances by the developed single-edged blade and by the conventional double-edged blade. The results showed that the performances by the single-edged blade compared with the one by the double-edged blade was improved about 18% in field capacity, about 34% in fuel consumption, and 9.4% in soil crushing ratio. Therefore, it may be concluded that tillage performance by the single-edged blade was improved compared to the one by the conventional blade. Evaluation of the developed system consisting of single-edged blade and gear train for high-speed rotary drive in field revealed that tillage performance of the developed system was similar to the one of field test conducted using the system consisting of single-edged blade and gear train for rotary drive of conventional power tiller However, considering the higher cone index of the upland field where evaluation was carried out compare to the one of the ordinary paddy field, it may be concluded that tillage performance of the developed rotary tilling system better than the one of conventional system.

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A Study on the Effect of Low Pass Filter and Drive Train Damper for the NREL 5MW Wind Turbine Control (NREL 5MW 풍력터빈 제어용 저주파 통과 필터와 드라이브 트레인 댐퍼의 효과 고찰)

  • Lim, Chae-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.4_2
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    • pp.443-451
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    • 2021
  • It is essential to examine and analyze the power output and load responses together using real-world turbulent wind speeds. In this paper, the power controller and the drive train damper are simultaneously considered using the NREL 5MW wind turbine model, and the damage equivalent load(DEL) of the low speed shaft torque and power output responses according to the natural frequency of the second order low pass filter are simultaneously investigated. Numerical testing is carried out above rated wind speed using commercially available Bladed software. From the viewpoints of DEL reduction of the drive train shaft torque and power output responses, it is shown that the natural frequency of the low pass filter is appropriately about 6 to 10rad/s. And the reduction ratio of the DEL of the low-speed shaft torque decreases as the wind speed becomes higher, and it is confirmed that the reduction ratio is limited to about 20% at high wind speeds.

A Study on the CAE Analysis of Bed of Multi-Tasking Machine for Automotive Power Train Shafts (자동차 파워트레인 샤프트 가공용 8축 복합가공기 베드의 유한요소 해석에 관한 연구)

  • Cho, Jun-Hyun;Moon, Dong-Ju;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.9-14
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    • 2015
  • To build a high precision machine tool and increase its productivity, structural analysis needs to be carried out for vibration and stiffness of the machine tools before any detailed design. Therefore, in this paper, static and dynamic analysis is carried out to evaluate 8-axis multi tasking machining beds for automotive power train shafts; then, selection of an appropriate device is made for application to bed design. The results of structural and modal analysis confirmed the structural characteristics of the 8-axis multi tasking machine for automotive power train shaft beds: and the second shape bed is the safest is considered secure.

Investigation of Stress Concentration and Fatigue Life of Axle Drive Shaft with Relief Groove (완화 홈이 가공된 액슬구동축의 응력집중 및 피로수명 평가)

  • Shin, Jae-Myung;Han, Seung-Ho;Han, Dong-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.88-94
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    • 2012
  • An axle drive shaft with double joint shaft, cross kit and yoke has an important role by transferring power and changing steering angle between axle and wheel in power train system. It has been used widely in the heavy machinery requiring a high reliability in the power train system. At fatigue failures of the axle drive shaft with the long span, a relatively high stress concentration at a snap ring groove on the drive shaft brings to significant fatigue damages under repeated loading condition. As Peterson's suggestions on this study, a relief groove in the vicinity of the snap ring groove is applied by decreasing the stress concentration and improving the fatigue life of axle drive shaft. By using FEM analysis, the decreasing effect of the stress concentration and extended fatigue life are due to the change of design parameters related with size and location of the relief groove. The relief groove with the design parameters such as d/b=2.0 and r/h=1.2 enables to decrease the stress concentration of 22.3% and increase the fatigue life more than 3 times by comparing with no relief groove application.

Torsional stress prediction of turbine rotor train using stress model (스트레스 모델을 이용한 터빈 축계의 비틀림 응력 예측)

  • Lee, Hyuk-Soon;Yoo, Seong-Yeon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.862-867
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    • 2013
  • Torsional interaction between electrical network phenomena and turbine-generator shaft cause torsional stress on turbine-generator shaft and torsional fatigue fracture on vulnerable component, but the prediction of the torsional stress is difficult because the torsional stress is occurred instantly and randomly. Therefore continuous monitoring of the torsional stress on turbine-generator shaft is necessary to predict the torsional fatigue, but installing the sensors on the surface of the shaft directly to monitor the stress is impossible practically. In this study torsional vibration was measured using magnetic sensor at a point of turbine-generator rotor kit, the torsional stress of whole train of rotor kit was calculated using rotor kit's stress model and the calculated results were verified in comparison with the measured results using strain gauge at several point of turbine-generator rotor kit. It is expected that these experiment results will be used effectively to calculate the torsional stress of whole train of turbine-generator rotor in power plants.

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Mechatronic Control Model of the Wind Turbine with Transmission to Split Power

  • Zhang Tong;Li Wenyong;Du Yu
    • International Journal of Control, Automation, and Systems
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    • v.3 no.4
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    • pp.533-541
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    • 2005
  • In this paper, a wind turbine with power splitting transmission, which is realized through a novel three-shaft planetary, is presented. The input shaft of the transmission is driven by the rotor of the wind turbine, the output shaft is connected to the grid via the main generator (asynchronous generator), and the third shaft is driven by a control motor with variable speed. The dynamic models of the sub systems of this wind turbine, e.g. the rotor aerodynamics, the drive train dynamics and the power generation unit dynamics, were given and linearized at an operating point. These sub models were integrated in a multidisciplinary dynamic model, which is suitable for control syntheses to optimize the utilization of wind energy and to reduce the excessive dynamic loads. The important dynamic behaviours were investigated and a wind turbine with a soft main shaft was recommend.

Torsional Stress Prediction of Turbine Rotor Train Using Stress Model (스트레스 모델을 이용한 터빈 축계의 비틀림 응력 예측)

  • Lee, Hyuk-Soon;Yoo, Seong-Yeon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.9
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    • pp.850-856
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    • 2013
  • Torsional interaction between electrical network phenomena and turbine-generator shaft cause torsional stress on turbine-generator shaft and torsional fatigue fracture on vulnerable component, but the prediction of the torsional stress is difficult because the torsional stress is occurred instantly and randomly. Therefore continuous monitoring of the torsional stress on turbine-generator shaft is necessary to predict the torsional fatigue, but installing the sensors on the surface of the shaft directly to monitor the stress is impossible practically. In this study torsional vibration was measured using magnetic sensor at a point of turbine-generator rotor kit, the torsional stress of whole train of rotor kit was calculated using rotor kit's stress model and the calculated results were verified in comparison with the measured results using strain gauge at several point of turbine-generator rotor kit. It is expected that these experiment results will be used effectively to calculate the torsional stress of whole train of turbine-generator rotor in power plants.

Vibration Mode Analysis of Power Train on a Rear Wheel Drive Car (후륜구동차량의 동력전달장치의 고유진동형 분석)

  • Stuehler, Waldemar;You, Chung-Jun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1894-1899
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    • 2000
  • The Roadway caused through Power Train engine vibration and bad ride comfort. It is very important to analyze the vibratory characteristics. The mathematical models on the Power Train, which is composed of engine-/transmission block, universal joint shaft, differential, rear axle arm and wheels, are developed and is verified by the experiments. This Paper describes the coupling influence occurred through a complete drive system for the power train. Dies study is carried out computationally with a calculation program and experimentally with the aid of the mode analysis.

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Finding-out the Natural Frequency of the Axle Gearbox Suspension System of the High-speed Train (고속전철 액슬 기어박스 현가계의 고유 진동수 측정)

  • 최진욱;차수덕;김용기;이태화
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.163-170
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    • 2001
  • Axle Gearbox of the High Speed Train has rotational degree of freedom centered on the Axle Shaft Center Line, and constrained by the Reaction Arm connected to the Bogie Frame via Resilient Ring made of Rubber. This System is laid on the Power Train and can influence on the Power transmitted from Motor to Axle. The stiffeness of the Resilient Ring have to be selected for the Natural Frequency of this System do not overlap with the Teeth-mating Frequency. To confirm the Design Parameters, Calculation and Experiment were executed and compared.

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