• Title/Summary/Keyword: Power Plant Boiler

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A study on the design of level control system for boiler drum (보일러 증기발생기 수위 제어 시스템 설계에 관한 연구)

  • 허성광;박익수;황재호;김은기
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.85-89
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    • 1990
  • In this paper, the design of boiler drum level control system is important in power plant is studied. First of all, pressure compansation of level for boiler drum which is close tank with high temperature and pressure is designed. Physical penomena of drum level are analysed, controllers are designed, and simulation results are shown. Designed controller have a good performance compare with PI controller. Predictive controller of boiler drum level control system is proposed. It will be good system for boiler drum level control to reject the disturbance according to lead increase or decrease.

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Failure Analysis of Waterwall Tubes in Super Critical Boiler (초임계압 보일러 수냉벽 튜브의 파열사고 분석)

  • Kim, B.S.;Jung, N.G.;Kim, D.S.;Lee, S.H.
    • Journal of Power System Engineering
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    • v.7 no.1
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    • pp.20-24
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    • 2003
  • Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. Water is converted to steam inside the waterwall tubes. Many chemical components dissolved in boiler water come out of itself, deposit to the tube wall surface, prohibit heat transer, raise tube metal temperature, eventually fail the boiler tubes. Several tasks such as fracture surface study, tensile test, hardness test, metallurgical test, composition analysis of sticking elements were conducted to identify the root cause of tube failure.

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Study on application of domestic development DCS for S/H temp in the power plant (발전소 과열증기 온도제어 시스템의 국산 DCS 적용에 관한 연구)

  • 박익수;김은기;박성혁;이기원
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.292-296
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    • 1992
  • There are lots of disturbance in the super heater temperature control system of power plant boiler as follows. 1.Burner light off. 2.Excess Air. 3.Burner tilt. 4.G.R fan flow. Temperature control system of super heater in the power plant has delay time about 5 min. So it is difficult to control the super heater temperature in the power plant. This paper show us the application of domestic development DCS to control the super heater temperature in seoul #5 thermal power plant unit.

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A Study on Thermal Power Plant Drum Boiler-Turbine System Modeling (화력 발전용 드럼 보일러-터빈 시스템의 모델링에 관한 연구)

  • Kim, Woo-Hun;Moon, Un-Chul
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1804-1805
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    • 2011
  • In recent year there has been an increasing interest in the dynamic simulation of complex systems. This study uses a large-scale forty-seventh order fossil fuel power plant. Twenty-three state variables are associated with the physical processes and twenty-four state variables associated with the control system. The plant model is expected to predict all dominant effects in a steady and transient state. In this study, the power plant model is reorganized into four subsystems, each with its controller, and the four connected to each other through a manager, which is a fifth part to the system. The four parts of the unit are the boiler system, steam turbine system, condenser system, and feedwater system.

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A Study on Design Characteristics of Yeosu Circulating Fluidized Bed Boiler (여수화력 순환유동상 보일러의 설계특성 고찰)

  • Kim, Jae-Sung;Lee, Jong-Min;Kim, Dong-Won;Kim, Tae-Hyun;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.16 no.1
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    • pp.1-7
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    • 2011
  • 340 MWe circulating fluidized bed (CFB) boiler in Yeosu power station is under construction. The circulating fluidized bed boiler in the Yeosu power plant has a number of differences from other domestic boilers in terms of scale and design. Evaluation of design parameters of the Yeosu CFB boiler should be required because the direct application of existing technology is limited. In this study, design characteristics of the Yeosu CFB boiler was summarized. And thermogravimetric analysis was conducted with comparing other rank coals. Watersteam side heat absorption, flue gas temperature and heat transfer coefficient were calculated by heat and mass balance. Design parameters for the Yeosu CFB boiler were discussed along with typical value in the CFB design range.

Compensation Logics of Controller in Korean Standard Super Critical Once Through Boiler

  • Kim, Eun-Gee
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.65.2-65
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    • 2001
  • There are not only lots of controllers such as UMC(Unit Master Controller), BMC(Boiler Master Controller), Fuel Flow controller, Air flow controller, Feed water flow controller, S/H R/H Temperature controller and so on, but also compensation controller such as BTU compensator, Fuel/Water ratio controller and O2 Co controller to take automatic control in the super critical once through boiler. It is important to make complete automation of boiler to use the compensation controller like BTU compensator. For example, In case of some boiler condition, operator has to change combustion parameter for changing the coal, on the contrary BTU compensator can calculate set value of the fuel flow and reset the fuel flow demand by itself. This paper shows us the logic and instruction regarding compensation controller of boiler that can be operated automatically.

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A Study on the Uniform Distribution of Steam Flow in the Superheater Tube System (과열기 관군에서의 증기유량 균일 배분 연구)

  • Park, Ho-Young;Kim, Sung-Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.6
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    • pp.416-426
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    • 2008
  • The boiler tube failure often experienced in the superheater of a utility boiler can seriously affect the economic and safe operation of the power plant. It has been known that this failure is mainly caused by the thermal load deviation in the superheater tube system, and deeply intensified by the non-uniform distribution of steam flow rates. The nonuniform steam flow is distinctively prominent at low power load rather than at full power load. In this paper, we analyze the steam flow distribution in the superheater tube system by using one dimensional flow network model. At 30% power load, the deviation of steam flow rate is predicted to be within 0.8% of the averaged flow rate. This deviation can be reduced to 0.1% and 0.07% by assuming two cases, that is, the removal of 13th tube at each tube rows and the installation of intermediate header, respectively. The assumed two cases would be effective for the uniform steam flow distribution across 85 superheater tube rows.

Study on the Multi-Zone Furnace Analysis Method for Power Plant Boiler (발전용 보일러에 대한 다중영역분할 화로해석 기법의 활용성 연구)

  • Baek, SeHyun;kim, Donggyu;Lee, Jang Ho
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.4
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    • pp.427-432
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    • 2020
  • In this study, a multi-zone furnace analysis method that couples a 1D energy and mass balance calculation with a 3D radiative heat transfer calculation is tested in order to verify its reliability. The calculated results for a domestic 500 MW capacity coal-fired boiler furnace were compared with the design data of the boiler manufacturer and CFD analysis, and a good agreement was achieved. Although this calculation method is less sophisticated than the CFD furnace analysis, it has an advantage in terms of calculation time while being able to provide the furnace behavior according to the fuel characteristics and operational variable changes. Therefore, it is expected to be useful for boiler operation diagnosis and daily fuel/operation planning.

A Case Study on the Reduction of Noise and Vibration at the Backpass Heat Surface in the Power Plant Boiler (발전용 보일러 후부 전열면 소음진동 저감에 관한 연구)

  • Lee, Gyong-Soon;Lee, Tae-Gu;Moon, Seung-Jae;Lee, Jae-Heon
    • Plant Journal
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    • v.4 no.3
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    • pp.54-59
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    • 2008
  • The resonance of boiler is caused by exciting force in the gas path and it generates the vibration by the harmony of boiler's dimensional factor. According to trending toward the boiler of increasing capacity and a bigger size, it has a problem of the vibration at back-pass heating surfaces. We can predict such vibrations as comparison between vortex frequency and gas column's natural frequency. We can't rely on the method for the past decades because of changing parameters, such as an allowable error, gas temperature, gas velocity, Strouhal number. We can reduce the vibration to use the seasoning effect and change the operating condition in coal fired boiler but it's not essential solution. When the vibration occurred in the model boiler, we must measures the acoustic pressure and frequency of places for considering the means. So far, we confirmed the problem from field measures and theoretical analysis about the acoustic vibration of boiler. We installed anti-acoustic baffle in a existing boiler to change the acoustic natural frequency at the cavity, which results in reducing the acoustic vibration. The first, we prove that the acoustic resonance is caused by harmonizing vortex shedding frequency of tube heat surface with acoustic natural frequency of cavity in the range of 650~750 MW loads. The second, the acoustic resonance at the back-pass heating surface has the third order of acoustic natural frequency at the second economizer. We install five anti-acoustic baffles at the second economizer to reducing the resonance. We confirm considerably reducing the acoustic vibration of boiler during the commercial boiler.

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Leak Detection and Evaluation for Power Plant Boiler Tubes Using Acoustic Emission (음향방출을 이용한 보일러튜브 누설평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.1
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    • pp.45-51
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    • 2004
  • Boiler tubes in power plants are often leaked due to various material degradations including creep and thermal fatigue damage under severe operating conditions such as high temperature and high pressure over an extended period of time. To monitor and diagnose the tubes on site and in real time, the acoustic emission (AE) technology was applied. We developed an AE leak detection system, and used it to study the variation of AE signal from the on-site tubes in response to the changes in the boiler operation condition and to detect the locations of leakage based on it. Detection of leak was performed by acquiring and evaluating the signals in separate regimes of high and low frequency signal. As a result of these studies, we found that on-line monitoring and detection of leak location for boiler tubes is possible using the developed system. Thus, the system is expected to contribute to the safe operation of power plants, and prevent economic losses due to potential leak.