• Title/Summary/Keyword: Powder-type filler

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Microstructure and Hardness of High Cr Wear Resistance Materials Made by Ferro Materials (페로 소재로 만들어진 고크롬계 내마모재의 미세조직과 경도)

  • Kim, Gwang-Soo
    • Korean Journal of Materials Research
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    • v.16 no.1
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    • pp.5-10
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    • 2006
  • This study was performed to investigate the characteristics of the synthesized powder type ferro materials for wear resistant hardfacing. The powder type filler materials were made from ferro Cr and ferro Mn. Those ferro materials are two types, such as high carbon and low carbon contained. The alloy composed of high carbon ferro Cr and high carbon ferro Mn exhibited the best properties in terms of microstructure and hardeness for wear characteristics. Further, the alloys produced by the synthesized powders and wire type filler, were also evaluated in terms of microstructures and microhardness measurements. The results indicated that the synthesized powders displayed reasonable properties compared to commercial grade materials. The hardness value of the alloy produced by the synthesized powders were approached about 90% of the commercial grade's hardness. The hardness values of the alloys closely depended on the amount of the dissolution of the ferro Cr, the hardness and the volume of the eutectic phase.

A Study on the Electromagnetic Shielding Characteristics of Crash Pad Using Electrically Conductive Powders and Al-coated Glass Fiber as Filler in Automotive (전기전도성 분말과 알루미늄 코팅 유리섬유를 사용한 자동차용 크래쉬패드의 전자파 차폐 특성에 관한 연구)

  • Cho, Hong;Jeoung, Sun-Kyoung;Kim, Byeong-Woo
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.124-130
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    • 2014
  • The automotive industry is moving from the internal combustion engine to electric drive motors. Electric motors uses a high voltage system requiring the development of resources and components to shield the system. Therefore, in this study, we analyze electromagnetic interference (EMI) shielding effectiveness (SE) characteristics of an auto crash pad according to the ratio of electrically conductive materials and propylene. In order to combine good mechanical characteristics and electromagnetic shielding of the automotive crash pad, metal-coated glass fiber (MGF) manufacturing methods are introduced and compared with powder-type methods. Through this study, among MGF methods, we suggest that the chopping method is the most effective shielding method.

Experimental Study on the Hydration Characteristics of Eggshell Powder in Cement Slurry (계란껍질 분말을 혼입한 시멘트 페이스트의 수화 특성에 관한 실험적 연구)

  • Chen, YuKun;Sun, Yang;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.110-111
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    • 2021
  • The eggshell is a type of bio-waste which is considered hazardous to the environment. In this research, the waste eggshell is utilized as a potential filler in cementitious material. This study has measured by zeta potential to analyze the interaction between the surface of the filler and the calcium ion in the solution. Meanwhile, the effect of eggshell powder on cement hydration process has been determined by isothermal calorimeter. The results show that the surface of eggshell powder have a strong adsorption of Ca2+, and addition of the eggshell powder provides a heterogeneous nucleation site for cement, which promotes the growth of hydration products.

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Durability of High Performance Polymer Concrete Composites (Focusing on Chemical Resistance and Hot Water Resistance) (고성능 폴리머 콘크리트 복합재료의 내구성(내약품성 및 내열성을 중심으로))

  • Hwang, Eui-Hwan;Kim, Yong-Yeon;Song, Min-Kyu
    • Applied Chemistry for Engineering
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    • v.28 no.3
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    • pp.360-368
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    • 2017
  • In order to investigate the durability of high performance polymer concrete composites, polymer concrete specimens were prepared using the ortho-type unsaturated polyester resin (UPR) and iso-type UPR as a polymer binder and the calcium carbonate and silica fine powder as a filler. The durability of polymer concrete specimens was measured by hot water resistance, chemical resistance, pore analysis and SEM observation. The compressive strength of the specimen using the iso-type UPR was higher than that of using the ortho-type UPR, and the compressive strength of the specimen using the silica fine powder was higher than that of using the calcium carbonate filler. From hot water resistance results, it was found that the specimen using the iso-type UPR was superior to that of using the ortho-type UPR and the specimen using the calcium carbonate filler was superior to that of using the silica fine powder. The compressive strength reduction rate was measured after the chemical resistance test and the sodium hydroxide solution showed the highest reduction rate, followed by sulfuric acid, hydrochloric acid and calcium chloride solutions. When using the alkaline solution of sodium hydroxide, the weight reduction rate of the specimen using calcium carbonate was lower than that of using silica fine powder, while for the acidic solutions of sulfuric acid and hydrochloric acid, the weight reduction rate of the specimen using the silica fine powder was lower than that of using calcium carbonate.

Extraction of Micro Filler from Bio-waste Material (Bio waste 소재로부터의 마이크로 필러 추출)

  • Nam, Gibeop;Song, Jung-Il
    • Composites Research
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    • v.31 no.5
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    • pp.209-214
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    • 2018
  • This paper explain about the development of environmental friendly, low cost and stable supply material i.e., rice husk and shell were used as micro incorporating bio waste filler. Those were processed by ball mill and analyzed through micro observation by FE-SEM, EDS and particle size distribution. The obtained filler was mixed with epoxy resin for the manufacturing of CFRP composite and study tensile properties. In EDS analysis main contents of rice husk and rice husk ash are C, O and Si. When rice husk was burned C and Si ration were increased. Shell powder has C, O and Ca. It caused $CaCO_3$ from shell. Surface weighted mean of rice husk powder is $6.19{\mu}m$ and volume weighted mean is $14.77{\mu}m$. And it has rod type particles which caused hair and husk structure parts. Surface weighted mean of rice husk ash powder is $1.55{\mu}m$ and volume weighted means is $8.20{\mu}m$. Surface weighted mean of shell powder is $2.53{\mu}m$ and volume weighted mean is $5.79{\mu}m$. The tensile decreased with increasing the content of micro filler in CFRP composites. In case of rice husk, the significant decrement of tensile strength was observed. and in case of shell powder, there is no effect of changes take place in tensile strength.

Study on the Compositional Construction of Epoxy Based Powder Paint (환경친화형 에폭시계 분체도료의 조성구축 연구)

  • Lim, Hong-Joon;Chung, Kyung-Ho
    • Clean Technology
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    • v.12 no.1
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    • pp.27-35
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    • 2006
  • Main compositions of powder paint based on thermoset type epoxy resin consist of epoxy resin for powder coating, curing agent, filler and pigment. The curing system used in this study was based on diglycidyl ether of bisphenol-A (DGEBA) and dicyan diamide (DICY). The curing behavior and rheological properties of powder coating material were investigated using DSC and rheometer, respectively. And the adhesion strength between steel and powder coating material was measured using lap shear geometry. The optimum formulation of epoxy powder paint obtained from this study was base resin of 100 phr, DICY of 6 phr, $CaCO_3$ of 20 phr, and $TiO_2$ of 10 phr.

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Flexural Strength of Macroporous Silicon Carbide Ceramics (거대기공 다공질 탄화규소 세라믹스의 꺾임강도)

  • Lim, Kwang-Young;Kim, Young-Wook;Song, In-Hyuck;Bae, Ji-Soo
    • Journal of the Korean Ceramic Society
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    • v.48 no.5
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    • pp.360-367
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    • 2011
  • Macroporous silicon carbide (SiC) ceramics were fabricated by powder processing and polymer processing using carbon-filled polysiloxane as a precursor. The effects of the starting SiC polytype, template type, and template content on porosity and flexural strength of macroporous SiC ceramics were investigated. The ${\beta}$-SiC powder as a starting material or a filler led to higher porosity than ${\alpha}$-SiC powder, owing to the impingement of growing ${\alpha}$-SiC grains, which were transformed from ${\beta}$-SiC during sintering. Typical flexural strength of powder-processed macroporous SiC ceramics fabricated from ${\alpha}$-SiC starting powder and polymer microbeads was 127 MPa at 29% porosity. In contrast, that of polymer-processed macroporous SiC ceramics fabricated from carbon-filled polysiloxane, ${\beta}$-SiC fillers, and hollow microspheres was 116MPa at 29% porosity. The combination of ${\alpha}$-SiC starting powder and a fairly large amount (10 wt%) of $Al_2O_3-Y_2O_3$ additives led to macroporous SiC ceramics with excellent flexural strength.

Characteristic Analysis on Mixed Filler of Conservation Materials for Stone Cultural Heritage (석조문화재 보존처리에 사용되는 혼합충전제의 특성분석)

  • Song, Chi-Young;Han, Min-Su;Lee, Jang-Jon;Jun, Byung-Kyu;Do, Min-Hwan
    • Journal of Conservation Science
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    • v.25 no.4
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    • pp.439-450
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    • 2009
  • The purpose of this study is to find out characteristics of the fillers made by epoxy resin (L-30) and filling epoxy resin (L-50) with talc, quartz sand and wollastonite with different mixture ratio of 5%, 50%, 80%, 120%, and 150%. The viscometer and colorimeter were used to measure the viscosity and chromaticity of the fillers. Additionally, IC and SEM were used to reveal characteristics of the filler, and checked ultrasonic wave velocity, compressive strength and contact angle to estimate the stability between the filler and stones which are essential for conservation treatments. The filler mixed with the talc had the lowest value in the ultrasonic wave velocity analysis, and its compressive strength decreased as the mixing rate of talc increased. On the other hand, wollastonite had higher values than others in the ultrasonic wave velocity and the compressive strength regardless of epoxy resin type, also, these values increased as mixing rate increased. The properties of the filler, which include the granularity and shape, have influence on characteristics of the stone conservation adhesives. Thus, the filler type, characteristic, and mixture ratio must be considered for effective conservation treatment.

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Pulse-echo Response of Piezoceramic-Polymer 1-3 Type Composite Transducer for a Level Limit Switch Applications (Level Limit스위치용 1-3형 복합압전체 트랜스듀서의 펄스-에코응답특성)

  • Choi, H.I.;Sohn, M.H.;Kim, H.K.;Park, K.I.;SaGong, G.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.05a
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    • pp.224-228
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    • 2002
  • In this study, the piezoelectric ceramics PZT powder was synthesized by the Wet-Dry combination method. Flexible 1-3 type composite specimens were fabricated with the piezoceramics PZT filler phase and Eccogel polymer matrix phase. This paper represents the pulse-echo response of the 1-3 type composite transducer to check it out to investigate a basic property regarding a level limit switch. The acoustic impedance of 1-3 type composite was improved than that of single phase PZT ceramics. The pulse-echo response of transducer fabricated with the self-made 1-3 type composites resonator was better than that of the solid PZT transducer.

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A Study on the Application of Filler to the Bark of Wooden Sculpture (목제 조각품의 수피부에 대한 충전제 적용 연구)

  • Kim, Young Mok;Kwon, Hee Hong;Kim, Soo Chul
    • Journal of Conservation Science
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    • v.37 no.2
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    • pp.135-143
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    • 2021
  • Conservation treatment that involved filling the lifting parts of wooden cultural heritage is carried out by obtaining wood or wood powder of the same species and mixing it with synthetic resin or natural glue to charge the blank area. Various concentrations and mixing ratios of adhesives and additives are used, depending on the type and condition of the target. Accordingly, in this study, we determined the conditions of the filler suitable for conservation treatment of wooden sculptures with lifted or separated bark in the National Museum of Modern and Contemporary Art. The optimal filler conditions for each adhesive were selected based on drying speed, shrinkage and expansion rates, and physical deformation degree. Then, to verify their actual applicability, these fillers were applied to wood and exposed to high-humidity environment and their cross-sections were observed. The fillers showed stable application in the following order: animal glue, PVAc adhesive, acrylic adhesive. In conclusion, a 1:2 mixture of animal glue and wood powder is a suitable filler for conservation treatment of wooden sculpture with lifted bark. The results of this study suggest appropriate ways to stabilize the bark that was lifted or separated from a wooden sculpture, thus enabling the future conservation treatment of the artworks under similar conditions.