• Title/Summary/Keyword: Powder removal

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Fabrication of Micro Structure Using Electro Discharge Deposition (Electro Discharge Deposition (EDD)을 이용한 미세 구조물 제작)

  • 오석훈;민병권;박성준;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1865-1868
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    • 2003
  • This paper provides a new method for hybrid machining, particularly suited to micro fabrication applications such as micro point, micro line, micro structure, micro partition and so on. Developed micro fabrication process by electrical discharge machining (EDM) and electrical discharge deposition (EDD) with metal powder (Ti, Fe) has been studied to build TiC or FeC structure. Titanium powder or iron powder is supplied from working fluid (kerosene or de-ionized water with powder) and adheres on a workpiece by the heat and electric power caused by the electrical discharge. The use of a tool electrode is expected to keep powder concentration high in the gap between a workpiece and a tool electrode and to accrete powder material on the workpiece. The deposition is tried under various electrical conditions (workpiece. tool electrode, working fluid, discharge current, voltage and powder etc.). On the other hand. using electrical discharge machining (EDM) with the same tool electrode, it can be used as a removal process (cutting) by electro erosion at the same time. Therefore. this new method can do a hybrid machining to build up and down a structure with the workpiece.

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Agglomeration of Toner Particles with Fatty Alcohol and Their Removal by Screening (고급알코올을 이용한 토너의 응집 및 스크리닝을 통한 제거 효과)

  • 허용성;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.24-32
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    • 2004
  • Toner used in xerographic printing process is hydrophobic powder with low surface energy. The toner ink film fused on paper surface can be efficiently detached from a fiber surface during pulping, but it does not fragment again into fine toner particles. Ink agglomerates that result have too large particle size to be deinked by flotation. The purpose of this study is to enhance toner agglomeration using 1-octadecanol for improving the toner removal by screening. The effect of pH, pulping temperature, and 1-octadecanol on toner agglomeration and removal by screening was investigated using image analysis methods. Results showed that the size of toner agglomerates increased substantially when pulping was carried out at high temperature under acidic condition. When toner agglomerates showed spherical shape, the particle removal efficiency of screening was improved.

The Characteristic Dissolution of Valuable Metals from Mine-Waste Rock by Heap Bioleaching, and the Recovery of Metallic Copper Powder with Fe Removal and Electrowinning (더미 미생물용출에 의한 폐-광석으로부터 유용금속 용해 특성과 Fe 제거와 전기분해를 이용한 금속구리분말 회수)

  • Kim, Bong-JuK;Cho, Kang-Hee;Choi, Nag-Choul;Park, Cheon-Young
    • Journal of the Mineralogical Society of Korea
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    • v.27 no.4
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    • pp.207-222
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    • 2014
  • In order to recover the metallic copper powder from the mine-waste rock, heap bioleaching, Fe removal and electrowinning experiments were carried out. The results of heap leaching with the mine-waste rock sample containing 0.034% Cu showed that, the leaching rate of Cu were 61% and 62% in the bacteria leaching and sulfuric acid leaching solution, respectively. Sodium hydroxide (NaOH), hydrogen peroxide ($H_2O_2$) and calcium hydroxide ($Ca(OH)_2$) were applied to effectively remov Fe from the heap leaching solution, and then $H_2O_2$ was selected for the most effective removing Fe agent. In order to prepare the electrolytic solution, $H_2O_2$ were again treated in the heap leaching, and Fe removal rates were 99% and 60%, whereas Cu removal rates were 5% and 7% in the bacteria and sulfuric acid leaching solutions, respectively. After electrowinning was examined in these leaching solution, the recovery rates of Cu were obtained 98% in bacteria and obtained 76% in the sulfuric leaching solution. The dendritic form of metallic copper powder was recovered in both leaching solutions.

Effect of Debinding Conditions on the Microstructure of Sintered Pb(Mg1/3Nb2/3)O3-PbTiO3

  • Yun Jung-Yeul;Jeon Jae-Ho;L.Kang Suk-Joong
    • Journal of Powder Materials
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    • v.12 no.4 s.51
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    • pp.261-265
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    • 2005
  • In order to fabricate complex-shaped polycrystalline ceramics by sintering, organic binders are usually pre-mixed with ceramic powders to enhance the formability during the shape forming process. These organic binders, however, must be eliminated before sintering so as to eliminate the possibilities of poor densification and unusual grain growth during sintering. The present work studies the effect of binder addition on grain growth behavior during sintering of $92(70Pb(Mg_{1/3}Nb_{2/3})O_3-30PbTiO_3))$-8PbO(mol%) piezoelectric ceramics. The microstructures of the sintered samples were examined for various heating profiles and debinding schedules of the binder removal process. Addition of Polyvinyl butyral(PVB) binder promoted abnormal grain growth especially in incompletely debinded regions. Residual carbon appears to change the grain shape from comer-rounded to faceted and enhance abnormal grain growth.

A Study on the prediction of Surface Roughness and Material Removal in Powder Blasting using Neural Network (신경회로망에 의한 분사가공공정의 표면거칠기 및 재료제거량 예측에 관한연구)

  • Kim Gwon-Heup;Yu U-Sik;Park Dong-Sam
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.05a
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    • pp.1350-1356
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    • 2006
  • The old technique of sandblasting which has been used for paint or scale removing, deburring and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than $100{\mu}m$. In this paper, The surface characteristics of powder blasted glass surface were tested under different blasting parameter. Finally, we proposed a predictive model for powder blasting process using a neural network. A detailed analysis of the simulation results has been carried out and compared with experimental results.

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Cobalt ferrite nanotubes and porous nanorods for dye removal

  • Girgis, E.;Adel, D.;Tharwat, C.;Attallah, O.;Rao, K.V.
    • Advances in nano research
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    • v.3 no.2
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    • pp.111-121
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    • 2015
  • $CoFe_2O_4$ nanotubes and porous nanorods were prepared via a simple one-pot template-free hydrothermal method and were used as an adsorbent for the removal of dye contaminants from water. The properties of the synthesized nanotubes and porous nanorods were characterized by electron diffraction, transmission electron microscopy and x-ray powder diffraction. The Adsorption characteristics of the $CoFe_2O_4$ were examined using polar red dye and the factors affecting adsorption, such as, initial dye concentration, pH and contact time were evaluated. The overall trend followed an increase of the sorption capacity reaching a maximum of 95% dye removal at low pHs of 2-4. An enhancement in the removal efficiency was also noticed upon increasing the contact time between dye molecules and $CoFe_2O_4$ nanoparticles. The final results indicated that the $CoFe_2O_4$ nanotubes and porous nanorods can be considered as an efficient low cost and recyclable adsorbent for dye removal with efficiency 94% for Cobalt ferrite nanotubes and for Cobalt ferrite porous nanorods equals 95%.

Photocatalytic Activity of $TiO_2$ Powder with an Oxygen Deficiency in the Visible-Light Region (산소 결함형 $TiO_2$ 분말의 가시광에 대한 광촉매 활성)

  • Yang, Chun-Hoe
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.1
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    • pp.1-9
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    • 2007
  • It prepared the $TiO_2$ powder which has photo-catalytic activity in the visible-light by the wet process with titanium oxysulfate. The titanium $dioxide(TiO_2)$ by the wet process creates a new absorption band in the visible light region, and is expected to create photocatalytic activity in this region. Anatase $TiO_2$ powder which has photocatalytic activity in the visible light region, is treated using microwave and radio-frequency(RF) plasma. But, the $TiO_2$ powder for the visible light region, which also can be easily produced by wet process. The wet process $TiO_2$ absorbed visible light between 400nm and 600nm, and showed a high activity in this region, as measured by the oxidation removal of aceton from the gas phase. The AH-380 sample appears the yellow color to be strong, the catalytic activity in the visible ray was excellent in comparison with the plasma-treated $TiO_2$. The AH-380 $TiO_2$ powder, which can be easily produced on a large scale, is expected to have higher efficiency in utilizing solar energy than the plasma-treated $TiO_2$ powder.

Micro Metal Powder Injection Molding in the W-Cu System (W-Cu의 마이크로 금속분말사출성형)

  • 김순욱;양주환;박순섭;김영도;문인형
    • Journal of Powder Materials
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    • v.9 no.4
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    • pp.267-272
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    • 2002
  • The production of micro components is one of the leading technologies in the fields of information and communiation, medical and biotechnology, and micro sensor and micro actuator system. Microfabrication (micromachining) techniques such as X-ray lithography, electroforming, micromolding and excimer laser ablation are used for the production of micro components out of silicon, polymer and a limited number of pure metals or binary alloys. However, since the first development of microfabrication technologies there have been demands for the cost-effective replication in large scale series as well as the extended range of available material. One such promising process is micro powder injection molding (PIM), which inherits the advantages of the conventional PIM technology, such as low production cost, shape complexity, applicability to many materials, applicability to many materials, and good tolerance. This paper reports on a fundamental investigation of the application of W-Cu powder to micro metal injection molding (MIM), especially in view of achieving a good filling and a safe removal of a micro mold conducted in the experiment. It is absolutely legitimate and meaningful, at the present state of the technique, to continue developing the micro MIM towards production processes for micro components.

Enhancement of Selective Removal of Nitrate Ions from a Mixture of Anions Using a Carbon Electrode Coated with Ion-exchange Resin Powder (이온교환수지 분말이 코팅된 탄소전극을 이용한 음이온 혼합용액에서 Nitrate 이온의 선택적 제거율 향상)

  • Yeo, Jin-Hee;Choi, Jae-Hwan
    • Applied Chemistry for Engineering
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    • v.24 no.1
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    • pp.49-54
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    • 2013
  • We fabricated a composite carbon electrode to remove nitrate ions selectively from a mixed solution of anions. The electrode was fabricated by coating the surface of a carbon electrode with the nitrate-selective anion exchange resin (BHP55, Bonlite Co.) powder. We performed capacitive deionization (CDI) experiments on a mixed solution containing chloride, nitrate, and sulfate ions using a BHP55 cell constructed with the fabricated electrode. The removal of nitrate ions in the BHP55 cell was compared to that of a membrane capacitive deionization (MCDI) cell constructed with ion exchange membranes. The total quantity of ions adsorbed in BHP55 cell was $38.3meq/m^2$, which is 31% greater than that of MCDI cell. In addition, the number of nitrate adsorption in the BHP55 cell was $15.9meq/m^2$ (42% of total adsorption), 2.1 times greater than the adsorption in the MCDI cell. The results showed that the fabricated composite carbon electrode is very effective in the selective removal of nitrate ions from a mixed solution of anions.

Gingival Effect of the Dentifrice with Pine & Bamboo and Chitosan (송죽염과 키토산 함유 치분 및 크림형 세치제의 치면세균막 제거효과 및 치은염 완화효과에 관한 임상실험연구)

  • Shin, Seung-Chul;Suh, Hyun-Seok;Hong, Jee-Suk;Kim, Eun-Ju;Suh, Eun-Ju
    • Journal of Korean society of Dental Hygiene
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    • v.1 no.1
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    • pp.77-87
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    • 2001
  • The authors have studied the 8 weeks clinical experiment on 34 dental patients of age 20s for control group and 32 for experimental 1 group(Paste Type Dentifrice with Bamboo Salt, Chitosan and Powder of Pine Needles and Leaves of Bamboo.) and 32 for experimental 2 group(Powder Type Dentifrice with Bamboo Salt, Chitosan and Powder of Pine Needles and Leaves of Bamboo), in order to find out the effect of plaque removal, prevention of calculus and stain formation. and Gingival effect. The obtained results are as following. 1. Plaque removal effect was the similar level on group 1 and on group 2 as control group. 2. For prevention of calculus formation, there was a little bit better on group 1 at 8 weeks, and for prevention of stain formation, it revealed more or less difference between on group 1, group 2 and control group at 8 weeks. 3. on PMA index, it revealed the significantly differences between group 1, group 2 and the control group at 8 weeks(p<0.05), so it is estimated that there might be signified for gingival subside effect by use of dentifrice with Bamboo Salt, Chitosan and Powder of Pine Needles and Leaves Bamboo.

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