• Title/Summary/Keyword: Powder pressing

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A Finite Element Analysis for Densification Behavior and Grain Growth of Tool Dteel Powder Compacts (공구강 분말 성형체의 치밀화 거동과 결정립 성장에 관한 유한 요소 해석)

  • 전윤철
    • Journal of Powder Materials
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    • v.4 no.2
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    • pp.90-99
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    • 1997
  • Densification behavior and grain growth of tool steel powder compacts during pressureless sintering, sinter forging, and hot isostatic pressing were investigated. Experimental data were compared with results of finite element calculations by using the constitutive model of Abouaf and co-workers and that of McMeeking and co-workers. Densification and deformation of tool steel powder compacts were studied by implementing power-law creep, diffusional creep, and grain growth into the finite element analysis. The shape change of a powder compact in the container during hot isostatic pressing was also studied. The theoretical models did not agree well with experimental data in sinter forging, however, agreed well with experimental data in hot isostatic pressing.

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Densification Analysis for SiC Powder under Cold Compaction (냉간압축 하에서 실리콘 카바이드 분말의 치밀화해석)

  • Park, Hwan;Kim, Ki-Tae
    • Journal of the Korean Ceramic Society
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    • v.37 no.6
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    • pp.589-595
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    • 2000
  • Densification behavior of SiC powder was investigated under cold compaction. A special form of the Cap model was proposed from experimental data of SiC powder under triaxial compression. To compare with experimental data of SiC powder under cold compaction, the proposed constitutive model was implemented into a finite element program (ABAQUS). Finite element calculations from the Cam-Clay model and the modified Drucker-Prager model were also compared with experimental data of SiC powder. The agreements between experimental data and finite element results obtained from the proposed constitutive model are reasonably good. In die pressing, finite element results obtained from the Cam-Clay model and the modified Drucker-Prager model, however, show lower average density of SiC powder compacts compared to experimental data.

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Analysis for Densification Behavior and Grain Growth of Nanocrystalline Ceramic Powder under High Temperature (나노 세라믹 분말의 고온 치밀화와 결정립 성장의 해석)

  • 김홍기;김기태
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2749-2761
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    • 2000
  • Densification, grain growth, and phase transformation of nanocrystalline ceramic powder were investigated under pressureless sintering, sinter forging, and hot pressing. A constitutive model for densification of nanocrystalline ceramic powder was proposed and implemented into a finite element program (ABAQUS). A grain growth model was also proposed by including the effect of applied stress on grain growth when phase transformation occurs. Finite element results by using the proposed models well predicted densification behavior, deformation, and grain growth of nanocrystalline titania powder during pressureless sintering, sinter forging, and hot pressing. Finite element results by using the proposed model also well predicted experimental data in the literature for densification behavior of nanocrystalline zirconia powder during pressureless sintering and sinter forging.

Carbon Nanotube Reinforced Metal Matrix Nanocomposites via Equal Channel Angular Pressing

  • Quang, Pham;Jeong, Young-Gi;Yoon, Seung-Chae;Hong, Sun-Ig;Hong, Soon-Hyung;Kim, Hyoung-Seop
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.980-981
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of Carbon nanotube (CNT)/metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT/Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature.

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Influence of Processing Conditions on PVDF Properties

  • Lebedev, S.M.;Gefle, O.S.;Semenikhin, M.V.
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.176-180
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    • 2011
  • Study of the main properties of PVDF films produced by two processing technologies such as hot pressing from a melt or solution casting was the aim of this paper. All samples were prepared of as-received PVDF powder. First group of samples was prepared by the hot pressing. Second group of samples was prepared by the solution casting method. PVDF powder was dissolved in dimethylformamide. To characterize properties of samples, different experimental methods such as FRA (dielectric spectroscopy), IR-spectroscopy and DSC/TGA analysis were used in this work. It was found that IR-spectra of both studied groups do not change compared to that for virgin PVDF powder. It confirms that molecular structure is practically independent on the processing technology of samples. The only difference has been found that new band centered at $1723\;cm^{-1}$ appears for samples prepared by the hot pressing method. This absorption band is related with formation of C=C bonds in samples prepared by the hot pressing method in contrast both to PVDF powder and samples prepared by the solution casting method.

Effect of rubber mold on densification behavior of metal powder during cold isostatic pressing (냉간정수압 하에서 금속분말의 치밀화에 미치는 고무몰드의 영향)

  • Jeong, Jin-Won;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.330-342
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    • 1998
  • The effect of rubber mold on densification behavior of pure iron powder was investigated under cold isostatic pressing. The thickness effect of rubber mold was also studied. The elastoplastic constitutive equation based on the yield function of Shima and Oyane was implemented into the finite element program(ABAQUS) to predict compaction responses of metal powder under cold isostatic pressing. The hyperelastic constitutive equation based on Moony-Rivlin and Ogden strain energy potentials was also employed to analyze deformation of rubber mold. The coefficients of the strain energy potentials were obtained from tension and volumetric compression data of rubber. Finite element results were compared with experimental data for densification of pure iron powder under cold isostatic pressing.

Analyses of Densification and Plastic Deformation during Equal Channel Angular Pressing of CNT/Cu Powder Mixtures (CNT/Cu 혼합분말의 ECAP 공정 시 치밀화 및 소성변형 거동 해석)

  • Quang, P.;Yoon, S.C.;Jeong, Y.G.;Kim, H.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.123-126
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of carbon nanotube (CNT)/metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT/Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature.

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Analysis for Densification Behavior and Grain Growth of Nanocrystalline Ceramic Powder under High Temperature (나노 세라믹 분말의 고온 치밀화와 결정립 성장의 해석)

  • Kim, Hong-Gee;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.363-368
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    • 2000
  • Densification, grain growth, and phase transformation of nanocrystalline ceramic powder were investigated under pressureless sintering, sinter forging, and hot pressing. A constitutive model for densification of nanocrystalline ceramic powder was proposed and implemented into a finite element program (ABAQUS). A grain growth model was also proposed by including the effect of applied stress on grain growth when phase transformation occurs. Finite element results by using the proposed models well predicted densification behavior, deformation, and grain growth of nanocrystalline titania powder during pressureless sintering, sinter forging, and hot pressing.

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Synthesis and Mechanical Properties of Nano Laminating $Cr_2AlC$ using $CrC_x/Al$ Powder Mixtures

  • Han, Jae-Ho;Park, Sang-Whan;Kim, Young-Do
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.868-869
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    • 2006
  • [ $Cr_2AlC$ ] was synthesized by a reactive hot pressing of $CrC_x(x=0.5)$ and Al powder mixture used as starting materials at the temperature range of $1200^{\circ}C{\sim}1400^{\circ}C$ under 25 MPa in Ar atmosphere. Fully dense $Cr_2AlC$ with high purity was synthesized by hot pressing $CrC_x$ and Al powder mixture at the temperature as low as $1200^{\circ}C$. The average grain size of synthesized bulk $Cr_2AlC$ was varied in the range of $10-100{\mu}m$ depending on hot pressing temperatures. The maximum flexural strength of synthesized bulk $Cr_2AlC$ exceeded 600 MPa.

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Finite Element Analysis of Densification of Mg Powders during Equal Channel Angular Pressing: Effect of Sheath (유한요소법을 이용한 등통로각압출 공정의 마그네슘 분말 고형화 거동 해석: 피복재 효과)

  • Yoon, Seung-Chae;Kim, Taek-Soo;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.16 no.2
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    • pp.85-90
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    • 2009
  • Magnesium and its alloys are attractive as light weight structural/functional materials for high performance application in automobile and electronics industries due to their superior physical properties. In order to obtain high quality products manufactured by the magnesium powders, it is important to control and understand the densification behavior of the powders. The effect of the sheath surrounding the magnesium powders on the plastic deformation and densification behavior during equal channel angular pressing was investigated in the study by experimental and the finite element methods. A modified version of Lee-Kim's plastic yield criterion, notably known as the critical relative density model, was applied to simulate the densification behavior of magnesium powders. In addition, a new approach that extracts the mechanical characteristics of both the powder and the matrix was developed. The model was implemented into the finite element method, with which powder compaction under equal channel angular pressing was simulated.