• 제목/요약/키워드: Powder melting

검색결과 356건 처리시간 0.032초

Bronze를 이용한 쾌속조형제조에 대한 연구 (A Study on the Manufacturing Rapid Prototype Using Bronze)

  • 전병철;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.204-209
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    • 1995
  • The implementation of rapid prototyping technologies has been developed for automotive engineering by utilizing concurrent engineering principes integrated with slective laser sintering. The Selective Laser Sintering, in which a part is generated in layers form powder using a computer-controlled laser scanning apparatus and power feed system. An over view of the basic principles of SLS Machine operation is given. Binding mechanisms are described for power which becomes thermally activated bye the scanning laser beam; viscous flow and melting of a low-melting-point phase in powder. The production of parts from metal is described, including post processing to improve structural integrity and induce a transformation.

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Advanced PM Processes for Medical Technologies

  • Petzoldt, Frank;Friederici, Vera;Imgrund, Philipp;Aumund-Kopp, Claus
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.1-6
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    • 2014
  • Medical technologies are gaining in importance because of scientific and technical progress in medicine and the increasing average lifetime of people. This has opened up a huge market for medical devices, where complex-shaped metallic parts made from biocompatible materials are in great demand. Today many of these components are already being manufactured by powder metallurgy technologies. This includes mass production of standard products and also customized components. In this paper some aspects related to metal injection molding of Ti and its alloys as well as modifications of microstructure and surface finish were discussed. The process chain of additive manufacturing (AM) was described and the current state of the art of AM processes like Selective Laser Melting and electron beam melting for medical applications was presented.

동테이프 위의 Bi-계 초전도 후막에서 전구체분말 조성의 영향 (The Effect of the precursor powder composition for Bi-system superconducting thick films on Cu tapes)

  • 한상철;성태현;한영희;이준성;김상준
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 춘계학술대회 논문집
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    • pp.65-68
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    • 1999
  • A well oriented Bi2212 superconductor thick films were fabricated by screen printing with a Cu-free Bi-Sr-Ca-O mixture powder on a copper plate and heat-treating at 820-88$0^{\circ}C$ for several minute in air. During the heat-treatment, the printing layer partially melted by reaction between the Cu-free precursor and CuO of the oxidizing copper plate. In the partial melting state, it is believed that the solid phase is Bi-free phase and Cu-rich phase and the composition of the liquid is around Bi : Sr : Ca : Cu = 2 : 2 : 0 : 1. Following the partial melting, the Bi2212 superconducting phase is formed at Bi-free phase/liquid interface by nucleation and grows. With decreasing the Bi composition in the precursor powder, the critical temperature(T$_{c}$) of the fabricated Bi2212 thick film increased to about 79 K.K.

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선택적 레이저 용융공정을 이용한 316L 스테인리스강 분말 3차원 조형체의 미세조직 및 경도 연구 (Study on Microstructures and Hardness of STS316L Fabricated by Selective Laser Melting)

  • 신기훈;최준필;김경태;김병기;유지훈
    • 한국분말재료학회지
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    • 제24권3호
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    • pp.210-215
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    • 2017
  • In this study, STS316L powders prepared by gas atomization are used to manufacture bulk structures with dimensions of $10{\times}10{\times}10mm^3$ using selective laser melting (SLM). The microstructures and hardness of the fabricated 316L stainless steel has been investigated with the laser beam overlap varied from 10% to 70%. The microstructures of the fabricated STS316L samples show a decrease in the balling and satellite of powders introducing defect in the bulk samples and the porosity caused by the gap between the molten metal pools disappearing as the overlap ratio increases, whereas a low overlap ratio results in significant balling and a large amount of isolated powders due to the increased gap between the melt pools. Furthermore, the highest value in Vickers hardness is obtained for the sample fabricated by 30% overlapped laser beams. These results show that the overlap ratio of laser beams in the SLM process should be considered as an important process parameter.

탈지분유로 제조(製造)한 치즈의 미세구조(微細構造) (Microstructure of Cheese Made from Skim Milk Powder)

  • 이부웅;안효일
    • 한국식품과학회지
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    • 제16권3호
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    • pp.279-284
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    • 1984
  • 분유와 분유로 제조된 cheese의 미세구조(微細構造)가 전자 현미경(顯微鏡)에 의해서 관찰되었다. 동결건조 분유는 사과모양을 나타내었다. 동결건조 분유로 제조된 cheese는 전형적인 용융 cheese와 비교하여 표면의 구조가 비교적 편편하고 백색의 균일한 침적물을 나타내었다. 도입 분유 역시 동결건조 분유와 거의 유사한 모앙을 나타내었고, 도입분유로 제조된 cheese는 균일한 분산을 나타내나 표면이 약간 거칠고 caseins matrix와 침적물 사이에 공간이 있다. 시판 분유는 건조중 변성된 것으로 불규칙한 변성 응고물의 모양을 나타내었다. 시판분유로 제조된 cheese의 모양은 불규칙하고 작은 침적물과 세공성이 큰 것으로 나타나 분유의 열변성도는 cheese의 세공성을 증가시키는 것으로 보인다. 변성된 단백질은 변성되지 않은 단백질보다 polyphosphate에 의한 단백질 분산성이 덜 효과적인 것으로 보인다. 분유로 제조한 cheese의 내부구조에서 지방구막과 casein micelle이 전형적인 용융 cheese에 비해 아주 근접해있고 casein micelle이 아주 치밀한 양상을 나타내었다. 분유의 용융 기작도 전형 적인 cheese의 용융과는 다른 것으로 보인다.

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AlSi12 분말의 직접 레이저 용융 적층 시 공정 조건에 따른 적층 특성에 관한 연구 (Study on Effects of Direct Laser Melting Process Parameters on Deposition Characteristics of AlSi12 powders)

  • 서자예;윤희석;이기용;심도식
    • 소성∙가공
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    • 제27권5호
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    • pp.314-322
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    • 2018
  • AlSi12 is a heat-resistant aluminum alloy that is lightweight, corrosion-resistant, machinable and attracting attention as a functional material in aerospace and automotive industries. For that reason, AlSi12 powder has been used for high performance parts through 3D printing technology. The purpose of this study is to observe deposition characteristics of AlSi12 powder in a direct energy deposition (DED) process (one of the metal 3D printing technologies). In this study, deposition characteristics were investigated according to various process parameters such as laser power, powder feed rate, scan speed, and slicing layer thickness. In the single track deposition experiment, an irregular bead shape and balling or humping of molten metal were formed below a laser power of 1,000 W, and the good-shaped bead was obtained at 1.0 g/min powder feed rate. Similar results were observed in multi-layer deposition. Observation of deposited height after multi-layer deposition revealed that over-deposition occurred at all conditions. To prevent over-deposition, slicing layer thickness was experimentally determined at given conditions. From these results, this study presented practical conditions for good surface quality and accurate geometry of deposits.

쾌속조형 듀라폼몰도와 저융점합금을 이용한 주얼리용 마스터패턴 제작에 관한 연구 (Study of Manufacturing Jewelry Master Pattern by Using the DuraForm Rapid Prototyping Mold and the Low Melting Alloy)

  • 주영철;송오성
    • 한국주조공학회지
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    • 제22권5호
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    • pp.265-270
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    • 2002
  • A novel jewelry master pattern manufacturing process which reduce manufacturing steps by employing a Duraform rapid prototyping mold and a low melting alloy has been suggested. The novel process follows the steps of 'jewelry 3D CAD design ${\rightarrow}$ Durafrom RP mold ${\rightarrow}$ low melting alloy master pattern' while the previous process follows more complicated steps of 'jewelry idea sketch ${\rightarrow}$ detailed drawing ${\rightarrow}$ wax carving ${\rightarrow}$ flask ${\rightarrow}$ silver master pattern.' An upper and a lower part of molds have been manufactured of Duraform powder, of which melting point is $190^{\circ}C$. A maser pattern was manufactured by pouring a low melting alloy of Pb-Sn-Bi-Cd, so called Woods Metal, of which melting point is $70^{\circ}C$, into the mold. The master pattern is a shape of a disk of 20mm diameter that contains various design factors. The variations of dimensions, surface roughness, surface pore ratio were measured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of were maeasured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of low melting alloy has sufficient surface hardness, and surface pore ratio to be used as the jewelry master pattern.

적층 가공된 3차원 조형체의 치밀화에 미치는 단일 melt pool 형상의 영향 (The Influence of a Single Melt Pool Morphology on Densification Behavior of Three-Dimensional Structure Fabricated by Additive Manufacturing)

  • 최중호;윤재철;양동열;양상선;유지훈;이창우;김용진
    • 한국분말재료학회지
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    • 제24권3호
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    • pp.187-194
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    • 2017
  • Selective laser melting (SLM) can produce a layer of a metal powder and then fabricate a three-dimensional structure by a layer-by-layer method. Each layer consists of several lines of molten metal. Laser parameters and thermal properties of the materials affect the geometric characteristics of the melt pool such as its height, depth, and width. The geometrical characteristics of the melt pool are determined herein by optical microscopy and three-dimensional bulk structures are fabricated to investigate the relationship between them. Powders of the commercially available Fe-based tool steel AISI H13 and Ni-based superalloy Inconel 738LC are used to investigate the effect of material properties. Only the scan speed is controlled to change the laser parameters. The laser power and hatch space are maintained throughout the study. Laser of a higher energy density is seen to melt a wider and deeper range of powder and substrate; however, it does not correspond with the most highly densified three-dimensional structure. H13 shows the highest density at a laser scan speed of 200 mm/s whereas Inconel 738LC shows the highest density at 600 mm/s.

Fe2O3 첨가에 의한 폐PCB로부터 긁어낸 Cu분말의 용융 및 정제 (Melting and Refining of Cu Powder Scraped from Waste PCB with Fe2O3)

  • 허수빈;손호상
    • 자원리싸이클링
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    • 제26권4호
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    • pp.95-100
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    • 2017
  • 본 연구에서는 폐 PCB(printed circuit board) 표면을 긁어내어 회수한 구리분말을 용융하는 과정에서 용융온도 저감과 정제를 위하여 플럭스로 $Fe_2O_3$를 첨가하였으며, $Fe_2O_3$ 첨가량 및 온도에 따른 구리의 회수율과 불순물 농도에 미치는 영향을 조사하였다. 구리 회수율은 반응온도와 $Fe_2O_3$의 첨가비율이 증가할 수 록 증가하였다. 그리고 구리 중 산소, 실리콘, 철의 농도는 $Fe_2O_3$ 첨가량이 증가할수록 감소하였다. $Fe_2O_3$를 첨가하여 반응시킨 후의 슬래그를 XRD로 분석하여 fayalite($2FeO{\cdot}SiO_2$)와 철산화물을 확인하였다. 따라서 fayalite 슬래그의 생성에 의한 슬래그의 융점과 점도 감소가 구리 회수율의 증가에 크게 기여한 것으로 생각된다.