• Title/Summary/Keyword: Powder agglomerate

Search Result 43, Processing Time 0.028 seconds

Densification Behavior and Microstructural Development of Nano-agglomerate Powder during Singering

  • Kang, Yun-Sung;Cha, Berm-Ha;Kang, Hyun-Goo;Lee, Jai-Sung
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.282-283
    • /
    • 2006
  • Densification behavior of nano-agglomerate powder during pressureless sintering of Fe-Ni nanopowder was investigated in terms of diffusion kinetics and microstructural development. To understand the role of agglomerate boundary for sintering process, densification kinetics of Fe-Ni nano-agglomerate powder with different agglomerate size was investigated. It was found that activation energy for densification was lower in the small-sized agglomerate powder. The increase in the volume fraction of inter-agglomerate boundary acting as high diffusion path might be responsible for the enhanced diffusion process.

  • PDF

Fabrication of WC-17%Co Composite Powder for Thermal Spray by Spray-Drying Method and HVOF Thermal Spray Characteristics (분무건조법에 의한 용사용 WC-17%Co 복합분말제조 및 HVOF(High Velocity Oxy-Fuel) 용사특성)

  • 설동욱;김병희;임영우;정민석;서동수
    • Journal of Welding and Joining
    • /
    • v.14 no.6
    • /
    • pp.101-108
    • /
    • 1996
  • In this study, WC-l7wt% Co composite powder for thermal spray was fabricated by spray drying method. The agglomerated composite powder had spheroidal morphology and the particle size distribution was 20~60${\mu}{\textrm}{m}$. WC and Co were distributed homogeneously. However, the strength of the spray-dried agglomerate was low due to the pores within the agglomerate. Therefore, the spray-dried agglomerate was broken down during HVOF thermal spray and the microstructure was inhomogeneous with many pores within the coating layer. And the decomposition of WC to W and $W_{6}$ $C_{2.54}$ was accelerated. The strength and flowability of the agglomerate were greatly improved by sintering heat treatment(110$0^{\circ}C$, 1 hour, hi atmosphere), and then the coating layer showed dense and homogeneous microstructure with well-developed splats. The hardness of the coating layer was H $v_{300}$ = 1072.2.2.

  • PDF

Consolidation of Iron Nanopowder by Nanopowder-Agglomerate Sintering at Elevated Temperature

  • Lee, Jai-Sung;Yun, Joon-Chul;Choi, Joon-Phil;Lee, Geon-Yong
    • Journal of Powder Materials
    • /
    • v.20 no.1
    • /
    • pp.1-6
    • /
    • 2013
  • The key concept of nanopowder agglomerate sintering (NAS) is to enhance material transport by controlling the powder interface volume of nanopowder agglomerates. Using this concept, we developed a new approach to full density processing for the fabrication of pure iron nanomaterial using Fe nanopowder agglomerates from oxide powders. Full density processing of pure iron nanopowders was introduced in which the powder interface volume is manipulated in order to control the densification process and its corresponding microstructures. The full density sintering behavior of Fe nanopowders optimally size-controlled by wet-milling treatment was discussed in terms of densification process and microstructures.

A Model on the Densification of Agglomerates of Powders (분말 응집체의 치밀화에 관한 모델)

  • 김형섭;이재성
    • Journal of Powder Materials
    • /
    • v.11 no.4
    • /
    • pp.301-307
    • /
    • 2004
  • Successful implementation of the powder forming process requires a detailed understanding of several interacting phenomena. The aim is to better control the process variables and to optimize the design parameters. A number of studies were carried out using various constitutive models that take the density change during powder forming into account. Most of them were developed for powders and sintered porous metals, but few of them can describe powder agglomerates, whose behaviour is different from that of uniformly arranged powders. The modification is needed to account for the effect of agglomeration on densification behaviour. Incorporating powder agglomeration into a constitutive model is of considerable importance, as it provides a possibility of relating the powder densification response to microstructural characteristics of powder particles, especially in case of nano powders. In this paper, we proposed a new powder agglomerate model in order to describe the unique densification behaviour of nano powders. The proposed model was applied to the densification of powder agglomerates during cold isostatic pressing.

Sintering Behavior of Fe Nanopowder Agglomerates Prepared by Pressureless Compaction (비가압 성형한 Fe 나노분말응집체의 소결거동)

  • You, Woo-Kyung;Jung, Sung-Soo;Lee, Jai-Sung
    • Journal of Powder Materials
    • /
    • v.15 no.4
    • /
    • pp.271-278
    • /
    • 2008
  • Sintering behavior of iron nanopowder agglomerate compact prepared by slurry compaction method was investigated. The Fe nanopowder agglomerates were prepared by hydrogen reduction of spray dried agglomerates of ball-milled $Fe_2O_3$ nanopowder at various reduction temperatures of $450^{\circ}C$, $500^{\circ}C$ and $550^{\circ}C$, respectively. It was found that the Fe nanopowder agglomerates produced at higher reduction temperature have a higher green density compact which consists of more densified nanopowder agglomerates with coarsed nanopowders. The sintering behavior of the Fe nanopowder agglomerates strongly depended on the powder packing density in the compact and microstructure of the agglomerated nanopowder. It was discussed in terms of two sintering factors affecting the entire densification process of the compact.

The Study on the Improvement of the Strength and the Thermal Shock Resistance of $Al_2O_3-ZrO_2$ Composites ($Al_2O_3-ZrO_2$ 복합체의 강도 및 열충격 저항의 향상에 관한 연구)

  • Hwang, K.H.;Bae, W.T.;Choi, M.D.;Oh, K.D.;Kim, K.U.;Kim, H.
    • Journal of the Korean Ceramic Society
    • /
    • v.25 no.3
    • /
    • pp.225-230
    • /
    • 1988
  • The strength and thermal shock resistance of $Al_2O_3-ZrO_2$ composites have been studied. The tetragonal $ZrO_2$ powder containing 1 mol.% $Y_2O_3$ and monoclinic $ZrO_2$ powder were prepared by coprecipitation method and subsequently mixed with $Al_2O_3$ powder and granulated by sieving. Duplex composites were prepared by dry mixing matrix agglomerate with 15 to 30 vol.% of dispersion agglomerate, followed by pressing and sintering at 1$600^{\circ}C$ for1 hr. These $Al_2O_3-ZrO_2$ 2 composites having heterogeneous structure showed improved thermal shock behaviors because of the microcracking and pores in dispersed granules, and compressive stresses around dispersed granules resulting from $ZrO_2$ transformation.

  • PDF

The Characteristic of Agglomerate and Sintering of Y-PSZ Powders Prepared by Different Processes (제조방법에 따른 Y-PSZ 분말의 응집 및 소결특성)

  • Lee, Jong-Kook;Kim, Hwan;Hwang, Kyu-Hong
    • Journal of the Korean Ceramic Society
    • /
    • v.22 no.5
    • /
    • pp.9-16
    • /
    • 1985
  • Agglomeration of Y-PSZ and its related properties were studied. The ultrafine $ZrO_2$ powder containg 3 mol% $Y_2O_3$ was prepared by 1) coprecipitation method b) hot petroleum drying method c) sol-gel method and the characteristics of calcined powders and the microstructures of sintered body were observed. Powder prepared by the coprecipitation method was about 125$\AA$ in crystallite size and 0.1~1.0${\mu}{\textrm}{m}$ of intra-agglomerate pore size when calcined at $600^{\circ}C$ for 1 hour. because of small crystallite size and weak agglo merate strength resultant densification of sintered body was high. But above the temperature of 130$0^{\circ}C$ efflorescent phenomena due to anions attached to powder surface was observed. Powder prepared by hot petroleum drying method was 65$\AA$ in crystallite size and 1~10${\mu}{\textrm}{m}$ of intraagglome-rate pore size and it was observed that the agglemerates were formed during the calcining process. In this case despite of small crystallite size the rate of sintering was slow and the existing lenticular interagglomerate pore was not eliminated to the final stage of sintering. Powder prepared by sol-gel method showed solid agglomertes due to rapi dhydrolysis reaction. In this powder which involves strong solid agglomerates overall sintering rate was determined by the sintering between the agglomerates and therefore sinterability of powders made by sol-gel method was very poor.

  • PDF

Powder Characteristics by Change of Reacting Material in Nuclear Fuel Powder Preparation (핵연료분말 제조에서 반응물질의 변화가 분말의 특성에 미치는 영향)

  • 정경채;박진호;황성태
    • Journal of the Korean Ceramic Society
    • /
    • v.33 no.6
    • /
    • pp.631-636
    • /
    • 1996
  • The powder characteristics of UO2 via AUC prepared by precipitation from a UN with AC soiution produced from nuclear fuel powder conversion plant and that of the existing facility were compared. Mean particle size of AUC powder was decreased and agglomerates were much occured in case of using the AC solution that that of the gases but other properties such as particle size distribution and shape of particle are thought to be similarly. In compaction of UO2 powder the breaking pressur of agglomerated UO2 powder and the sintered density of final UO2 pellet from AC solution were measured 1.45$\times$108 N/m2 and 10.52 g/cc, These values could be used in nuclear fuel powder fabrication process.

  • PDF