• Title/Summary/Keyword: Powder Morphology

검색결과 573건 처리시간 0.027초

슬러리환원법에 의한 MLCC용 미세 니켈 분말 직접 제조 (Direct Preparation of Fine Nickel Powder by Slurry Reduction Method for MLCC)

  • 신기웅;안종관;김동진;김상배;안재우
    • 한국광물학회지
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    • 제23권3호
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    • pp.191-197
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    • 2010
  • 고순도 니켈 금속염으로부터 미세하고 입도가 균일한 니켈 분말 직접 제조 연구를 수행하였다. 구형의 형상을 갖는 미세한 니켈 분말을 제조하기 위하여 입도제어가 가능한 슬러리환원법을 사용하였다. 제조된 니켈 분말에 화학성분, 입도, X선회절, 주사전자현미경 분석을 실시하여 니켈 분말의 특성을 조사하였다. 환원제로 하이드라진(hydrazine)을 사용하고, 4.5 M NaOH에서 90분 반응시켜 약 100~200 nm의 입도를 가진 분산도가 양호한 구형의 니켈 분말을 제조할 수 있었다.

입자의 크기가 다른 아연공기전지용 아연음극의 부식에 관한 전기화학적 특성 연구 (Electrochemical Properties for the Corrosion of Zinc Anode with Different Particle Size and Shape in Zinc/air Batteries)

  • 양원근;홍정의;오례경;오지우;공영민;류광선
    • 한국분말재료학회지
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    • 제20권3호
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    • pp.186-190
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    • 2013
  • The electrochemical performance for the corrosion of zinc anodes according to particle size and shape as anode in Zn/air batteries was study. We prepared five samples of Zn powder with different particle size and morphology. For analysis the particle size of theme, we measured particle size analysis (PSA). As the result, sample (e) had smaller particle size with $10.334{\mu}m$ than others. For measuring the electrochemical performance of them, we measured the cyclic voltammetry and linear polarization in three electrode system (half-cell). For measuring the morphology change of them before and after cyclic voltammetry, we measured Field Emission Scanning Electron Microscope (FE-SEM). From the cyclic voltammetry, as the zinc powder had small size, we knew that it had large diffusion coefficient. From the linear polarization, as the zinc powder had small size, it was a good state with high polarization resistance as anode in Zn/air batteries. From the SEM images, the particle size had increased due to the dendrite formation after cyclic voltammetry. Therefore, the sample (e) with small size would have the best electrochemical performance between these samples.

Dry Etching에 의해 제작된 실리콘 미세 구조물 (Silicon microstructure prepared by a dry etching)

  • 홍석민;임창덕;조정희;안일신;김옥경
    • 한국진공학회지
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    • 제6권3호
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    • pp.242-248
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    • 1997
  • 기존의 다공질 실리콘 제작 방법인 chemical etching 방법을 병행하면서 새로운 제 작 방법으로서 dry etching 기술을 적용하여 다공질 실리콘을 제작하였다. 또한, 비교를 위 해 E-beam lithography 기술로 실리콘 구조물을 제작하였는데 이 경우 기술상 문제로 약 0.3$\mu\textrm{m}$의 직경을 가진 구조물이 최소의 크기였다. 따라서 새로운 방법으로 4인치 wafer위에 mask 역할을 해주는 다이아몬드 분말을 spin coater로 입힌 후 Reactive Ion Etching(RIE) 방법으로 미세구조의 다공질 실리콘을 제작하였다. 다양한 조건으로 제작된 sample들의 morphology를 SEM과 AFM 등을 이용하여 분석하였고 이 morphology에 대응하는 PL스펙 트럼을 측정하였다. 그 결과, 다이아몬드 분말을 이용한 dry etching방법으로 제작된 다공질 실리콘의 PL peak의 위치가 chemical etching 방법의 다공질 실리콘의 PL peak 위치인 760nm에 비해 높은 에너지인 590nm로 나타났다.

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분산계 특성이 질화규소 미분의 과립특성 및 충진거동에 미치는 영향 (Effect of Suspension Property on Granule Characteristics and Compaction Behavior of Fine Si3Na4 Powder)

  • 이해원;오성록
    • 한국세라믹학회지
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    • 제32권4호
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    • pp.462-470
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    • 1995
  • The characteristics of spray-dried granules are important for dry pressing operation since they have great influences on die-filling, compaction ratio, and resulting green microstructure. An attempt was made to control granule morphology and the packing structure of fine Si3N4 particles in granules by adjusting suspension property. Mercury porosimetry was used to characterize the pore structures of both granules and green compacts. Finally, the effects of particle packing structure in granules and green microstructure on sintering behavior were investigated.

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어트리션 볼밀링 조건 변화에 따른 마그네슘 분말의 미세화 거동 (Refinement Behavior of Magnesium Powder by Attrition Milling Under Different Condition)

  • 유효상;김용호;김정한;김태경;손현택;이성희
    • 한국재료학회지
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    • 제24권11호
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    • pp.591-598
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    • 2014
  • In this research, magnesium powder was prepared by gas atomizing. Refinement behaviors of magnesium powder produced under different conditions were investigated using a mechanical milling (attrition milling) process. Analyses were performed to assess the characterization and comparison of milled powder with different steel ball sizes and milling times. The powders were analyzed by field emission scanning electron microscope, apparent density and powder fluidity. The particle morphology of the Mg powders changed from spherical particles of feed metals to irregular oval particles, then plate type particles, with an increasing milling time. Because of the HCP structure, deformation occurs due to the existence of the easily breakable C-axis perpendicular to the base, which results in producing plate-type powders. An increase in ball size and the impact energy of the magnesium powder maximizes the effect of refinement. Furthermore, it is possible to improve the apparent density and fluidity according to the smoothness of the surface of the initial powder.

MR 및 EMR제조공정에 따른 탄탈륨분말 특성 (Characteristics of Tantalum Powder Manufactured by the MR and EMR Process)

  • 박형호;윤재식;배인성;김양수;윤동주;원대희;김병일
    • 한국분말재료학회지
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    • 제14권3호
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    • pp.173-179
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    • 2007
  • In the metallothermic reduction (MR) process used to obtain tantalum powder in one batch, it is difficult to control the morphology and location of the tantalum deposits. On the other hand, an electronically mediated reaction (EMR) process is capable of overcoming this difficulty. The effect of using $K_2TaF_7$ as the raw material and sodium as the reducting agent on the characteristics of tantalum powder are investigated. As the temperature of the reduction varied from 1023K to 1223K, the powder particles obtained with MR were relatively large $({\sim}34{\mu}m)$, while those prepared via EMR were of uniform $(13{\mu}m)$. In the MR process, the Ta powder recovery rate increased from 37% to 83% at 1123K in constrat with EMR process.

Development of Spherical Fine Powders by High-pressure Water Atomization Using Swirl Water Jet (II)

  • Terai, Shinji;Kikukawa, Masato;Inaba, Tsuneta;Koyama, Tadashi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.16-17
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    • 2006
  • In order to obtain spherical fine powder, we have developed a new method of high-pressure water atomization system using swirl water jet with the swirl angle $(\omega)$. The effect of nozzle apex angle $(\theta)$ upon the morphology of atomized powders was investigated. Molten copper was atomized by this method, with $\omega=0.2$ rad (swirl water jet) and $\omega=0$ rad (conical water jet). It was found that the median diameter $(D_{50})$ of atomized powders decreased with decreasing $(\theta)$ down to 0.35 rad in each $\omega$, but under ${\theta}<\;0.35$ rad, $D_{50}$ increased abruptly with decreasing $\theta$ for $\omega=0$ rad, while it was still decreased with decreasing $(\theta)$ for $\omega=0.2$ rad.

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비부식성 플럭스를 이용한 알루미늄 브레이징용 필러 소재의 저온 성형용 금속 복합 분말 개발 (Development of Metal Composite Powder Non-corrosive Flux for Low Temperature Forming of the Aluminum Brazing Filler Material)

  • 김대영;장하늘;윤대호;신윤호;김성호;최현주
    • 한국분말재료학회지
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    • 제26권1호
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    • pp.16-21
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    • 2019
  • In aluminum brazing processes, corrosive flux, which is used in preventing oxidation, is currently raising environmental concerns because it generates many pollutants such as dioxin. The brazing process involving non-corrosive flux is known to encounter difficulties because the melting temperature of the flux is similar to that of the base material. In this study, a new brazing filler material is developed based on aluminum and non-corrosive flux composite powder. To minimize the interference of consolidation aluminum alloy powder by the flux, the flux is intentionally embedded in the aluminum alloy powder using a mechanical milling process. This study demonstrates that the morphology of the composite powder can be varied according to the mixing process, and this significantly affects the relative density and mechanical properties of the final filler samples.

PVA 용액법과 국산 산화알루미늄을 적용하여 대기 플라즈마 용사법으로 합성된 구형의 YAG:Ce3+ 형광체의 발광특성 (Optical Properties of Spherical YAG:Ce3+ Phosphor Powders Synthesized by Atmospheric Plasma Spraying Method Appling PVA Solution Route and Domestic Aluminium Oxide Seed)

  • 김용현;이상진
    • 한국분말재료학회지
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    • 제30권5호
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    • pp.424-430
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    • 2023
  • YAG phosphor powders were fabricated by the atmospheric plasma spraying method with the spray-dried spherical YAG precursor. The YAG precursor slurry for the spray drying process was prepared by the PVA solution chemical processing utilizing a domestic easy-sintered aluminum oxide (Al2O3) powder as a seed. The homogenous and viscous slurry resulted in dense granules, not hollow or porous particles. The synthesized phosphor powders demonstrated a stable YAG phase, and excellent fluorescence properties of approximately 115% compared with commercial YAG:Ce3+ powder. The microstructure of the phosphor powder had a perfect spherical shape and an average particle size of approx imately 30 ㎛. As a result of the PKG test of the YAG phosphor powder, the synthesized phosphor powders exhibited an outstanding luminous intensity, and a peak wavelength was observed at 531 nm.

GAS ATOMIZATION PARAMETRIC STUDY ON THE VIGA-CC BASED SYNTHESIS OF TITANIUM POWDER

  • DAE-KYEOM KIM;YOUNG IL KIM;HWASEON LEE;YOUNG DO KIM;DONGJU LEE;BIN LEE;TAEK-SOO KIM
    • Archives of Metallurgy and Materials
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    • 제65권3호
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    • pp.997-1000
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    • 2020
  • With the recent advancement in technology for titanium metal powder injection molding and additive manufacturing, high yield and good flowability powder production is needed. In this study, titanium powder was produced through vacuum induction melting gas atomization with a cold crucible, which can yield various alloy compositions without the need for material pretreatment. The gas behavior in the injection section was simulated according to the orifice protrusion length for effective powder production, and powder was prepared based on the simulation results. The gas distribution changes with the orifice protrusion length, which changes the location of the recirculation zone and production yield of the powder. The produced powders had a spherical morphology, and the content of impurities (N, O) changed with the injected-gas purity.