• Title/Summary/Keyword: Powder Injection Molding

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Effect of Additives on the Orientation of Magnetic Sr-Ferrite Powders in Powder Injection Molded Compacts (분말사출성형체에서 Sr-페라이트 자성분말의 배향도에 미치는 첨가제의 영향)

  • 조태식;정원용
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.240-245
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    • 2001
  • The effect of additives on the orientation of magnetic Sr-ferrite powders has been studied during powder injection molding under applied magnetic field for fabricating multi-pole anisotropic sintered Sr-ferrite magnets. The orientation of the Sr-ferrite powders depends sensitively on the fluidity of powder-binder mixture, related to the binder additives and the injection molding temperature, and the magnetic field intensity. The orientation of Sr-ferrite powders is good for the compacts with stearic acid added in the binder system of paraffin wax/carnauba wax/HDPE, but it is poor for the compacts with silane coupling agent added. The orientation of Sr-ferrites higher than 80% is achieved at the following useful conditions; apparent viscosity lower than 2500 poise in 1000 sec$^{-1}$ shear rate and applied magnetic field higher than 4 kOe.

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Advanced PM Processes for Medical Technologies

  • Petzoldt, Frank;Friederici, Vera;Imgrund, Philipp;Aumund-Kopp, Claus
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.1-6
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    • 2014
  • Medical technologies are gaining in importance because of scientific and technical progress in medicine and the increasing average lifetime of people. This has opened up a huge market for medical devices, where complex-shaped metallic parts made from biocompatible materials are in great demand. Today many of these components are already being manufactured by powder metallurgy technologies. This includes mass production of standard products and also customized components. In this paper some aspects related to metal injection molding of Ti and its alloys as well as modifications of microstructure and surface finish were discussed. The process chain of additive manufacturing (AM) was described and the current state of the art of AM processes like Selective Laser Melting and electron beam melting for medical applications was presented.

Densification of Metal Injection Molding Parts Made of Ball Milled W-20%Cu Powders (볼밀링한 W-20wt%Cu 분말로 제조된 금속사출성형 부품의 조밀화)

  • 김순욱;류성수;문인형
    • Journal of Powder Materials
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    • v.7 no.4
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    • pp.228-236
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    • 2000
  • An investigation was carried out on the possibility whether the ball-milling process of low energy could successfully improve the packing density and flowability for MIM application in W-20wt%Cu system. In this study, W-20wt%Cu powder mixture was prepared by ball-milling. W powder was not fractured by low mechanical impact energy used in the present work during the critical ball-milling time, but the ductile Cu powder was easily deformed to the 3 dimensional equiaxed shape, having the particle size similar to that of W powder. The ball-milled mixture of W-20wt%Cu powder had the more homogeneous distribution of each component and the higher amount of powder loading for molding than the simple mixture of W-Cu powder with an irregular shape and a different size. Accordingly, the MIM W(1.75)-20wt%Cu powder compacts were able to be sintered to the relative density of 99% by sintering at $1400^{\circ}C$ for one hour.

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Investigation in Influence of Screw Design on the MIM Process

  • Gornik, Christian
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.213-214
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    • 2006
  • The results of investigations in screw design for metall injection molding (MIM) will be presented. The consistency of cavity pressure, metering time and MFQ (monitoring of feedstock quality; parameter measured during metering) was chosen to compare different screws. A simulation program was used to optimize the conveying and melting mechanisms in the plastification unit. The theoretical background of this simulation programm will be explained.

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Analysis of Microstructure Evolution using Different Powder Metallurgy Process in Ti-X Alloy System (Ti-X계 합금의 분말야금 공정 차이에 따른 미세조직변화 분석)

  • Kwon, Hyeok-Gon;Kim, Doo-Hyeon;Gang, Min;Park, Ji-Hwan;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.1
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    • pp.17-24
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    • 2021
  • In this study, Ti-X (X=Mn, Fe, Mo) powder alloys were designed and manufactured by both powder metallurgy (PM) and metal powder injection molding (MIM) process to improve strength and formability compared to CP-Ti powder materials. It was found that the lamellar microstructure consisted of α and β phases was formed in PM-processed alloys. However, MIM-processed alloys showed not the lamellar microstucture but the equiaxed α + β microstructure. It was also revealed that the contents of X component and feedstock were not affected to microstructure evolution. The reason why different microstructure was appeared between PM-processed and MIM-processed alloys is not clear yet, but supposed to be the effect of intersticial elements such as C, H and N derived from feedstock during debinding process of MIM.