• 제목/요약/키워드: Pouring temperature

검색결과 109건 처리시간 0.028초

Mg-5wt%Al-0.6wt%Zr합금의 용탕단조시 주조결함의 형성 및 방지 (Formation and Prevention of Macrodefects in the Squeeze Casting of a Mg-5wt%Al-0.6wt%Zr Alloy)

  • 황영하;허승호;홍준표
    • 한국주조공학회지
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    • 제18권3호
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    • pp.275-282
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    • 1998
  • The squeeze casting of a Mg-5wt%Al-0.6wt%Zr alloy was carried out to investigate the conditions for the formation and the prevention of macrodefects, such as macrosegregation and shrinkage defects. The effects of the process parameters, the applied pressure, the die temperature, and the pouring temperature on the formation of macrodefcts were investigated in correlation with the evolution of macrostructure. Three types of macrodefects were found; macrosegregation only, shrinkage defects only, both macrosegregation and shrinkage defects. It was found that the pouring temperature, the die temperature, and the applied pressure are closely related to the formation of macrodefects. Sound castings without macrosegregation and shrinkage defects can be obtained under the conditions of 80 MPa$730^{\circ}C$$760^{\circ}C$, and $180^{\circ}C$<$T_D$<$250^{\circ}C$.

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밀폐형 2상 열사이폰의 열전달 특성에 관한 실험적 연구 (An Experimental Study on the Heat Transfer Characteristics of Two-phase closed Thermosyphon)

  • 조기현;백이;정형길
    • 한국산업융합학회 논문집
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    • 제5권3호
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    • pp.165-171
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    • 2002
  • The thermosyphon has been used as a heat transmission device in the heat recovery of low level energy and cooling for heat generating equipments. Many studies on the working fluids and wicks have been reported to improve the heat transfer efficiency of the thermosyphon. A low temperature heat pipe with acetone is chosen in the present study to compare the heat transfer characteristics due to pouring amount of working fluid, magnitude of power supplied and tilt angles. The thermosyphon made ⵁ$15.88{\times}0.8t{\times}600mm$ of copper, evaporation section 200mm, insulation section 25mm, condensation 375mm. Heat transfer rate of the thermosyphon increase as magnitude of power supplied increase and observe dry out phenomenon at 5~10% of pouring amount of working fluid. So thermosyphon at the 150kJ/s judged to need 12% or more. Heat transfer rate of the thermosyphon have nothing to do with tilt angles. Dry out phenomenon of the thermo syphon makes it possible that a low temperature thermosyphon may be used to control temperature and heat transfer of a system when the critical quantity of a working fluid is supplied in the thermosyphon.

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Casting Simulation on the Integrated Twin-Scroll Turbine Housing with Exhaust Manifold

  • Kang, Ho-Jeong;Yun, Pil-Hwan;Cheon, Joo-Yong;Kim, Hyo-Jung;Kim, Chung-Min;Park, Jin-Young
    • 한국주조공학회지
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    • 제37권6호
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    • pp.173-180
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    • 2017
  • In this paper, the casting design of the integrated twin-scroll turbine housing with exhaust manifold using stainless steel is investigated. Due to the complexity in its geometry and the poor castability of stainless steel, it is more crucial to set up the appropriate casting design to avoid casting defects. Gas porosity and shrinkage formation with the changes of gating systems (one-/two-side), riser conditions and pouring temperatures are examined via casting simulation and virtual castings. Simulation results show that two-side gating system produced better quality casting than that of one-side gating system, minimizing the gas content of the castings and it is also verified by X-ray analysis for the virtual castings. For the changes of riser conditions and pouring temperatures in the two-side gating system, it is found that the change of the height of two risers plays an important role in obtaining the best quality by reducing shrinkage defects.

박육 스테인리스 주강의 유동성에 미치는 주조변수 및 합금원소의 영향 (Effects of Casting Variables and Alloying Elements on the Fluidity of Thin Wall Stainless Steel Castings)

  • 최학규;강상규;박홍일;정해용;배차헌
    • 한국주조공학회지
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    • 제20권5호
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    • pp.336-343
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    • 2000
  • The effects of casting variables and alloying elements on the fluidity of thin wall cast stainless steels were investigated. Melts were poured into the sand molds to produce thin wall test castings. The length of it was 245 mm and the thickness varied at the interval of 0.5 in the range of 1.6 to 2.6 mm. For the same casting condition, the fluidities of austenitic stainless steel, ferritic, precipitation hardenable and martensite ones were better in the order. The higher the pouring temperature, the shorter the pouring rate and the better the fluidity were. The fluidity was increased with the addition of Cr and decreased with W and Nb.

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Fabrication of mineral fiber via melt spinning method from blast furnace slag

  • Wang, Xiao-Song;Hur, Bo-Young
    • 한국결정성장학회지
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    • 제24권4호
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    • pp.158-163
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    • 2014
  • Mineral fiber, or be called mineral wool when it assembles in large amounts, is a kind of wide applied man-made material with excellent thermal and acoustic insulation properties. In this work, mineral fiber was produced via melt spinning method by using iron blast furnace slag as raw material. Two critical experimental parameters for fabrication were investigated: melt pouring temperature and rotating speed of spinning wheels. The mineral fiber produced under the condition of melt pouring temperature $1500^{\circ}C$ and spinning speed 4000 rpm, showed the smoother surface and most quality, while the others had rough surfaces or with heavy shots. In general, mineral fibers with the size in the range of $12{\sim}49{\mu}m$ in diameter and 8~130 mm in length can be fabricated by this method, and the production rate is more than 34 wt.%, which could be up to 57 wt.% at maximum.

GC150 회주철의 수축결함생성에 미치는 주조 및 설계공정인자들의 영향 (Effects of Processing and Designing Variables on Formation of Shrinkage Cavities in GC150 Gray Cast Iron)

  • Yu, Sung-Kon;Shin, Sang-Woo
    • 한국재료학회지
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    • 제12권7호
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    • pp.580-586
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    • 2002
  • The effect of processing and designing variables such as pouring temperature(1400 or $1500^{\circ}C$), inoculation and risering design(T and H type) on the formation of defects such as external depression, primary and secondary shrinkage cavities in GC150 gray cast iron was investigated. In T type risering design, external depression or primary shrinkage cavity due to liquid contraction was formed in all of the eight cases. Regardless of its modulus value, the riser could not function properly in T type risering design because directional solidification was not promoted toward the riser. On the other hand, the four cases of H type risering design in which thermal sleeves were set onto the risers produced defect-free castings. In both types of the risering designs, secondary shrinkage cavity caused by solidification contraction was not observed in the casting because of the expansion pressure due to graphite precipitation and the application of rigid pep-set mold. The degree of external depression or primary shrinkage cavity was reduced with lowered pouring temperature. The effect of inoculation was diminished because of the high carbon equivalent of GC 150 gray cast iron.

매스 콘크리트 구조물의 수화열 및 응력 해석의 민감도 분석 (Sensitivity Study of Thermal Stresses in Mass Concrete Structures)

  • 차수원;김광수
    • 한국안전학회지
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    • 제16권4호
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    • pp.160-167
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    • 2001
  • Cracking in connote structures is one of the main issues of structural design next to ensuring the load-bearing capacity. Thermal analysis is used to prevent thermal mucking, but concrete properties are uncertain variable, and analysis results have uncertainty, too. In this study, sensitivity analysis is performed to investigate the effect of conductivity, specific heal and pouring temperature. The results show that lower conductivity and higher specific heat increase the maximum temperature and maximum tensile stress. The structure with internal restraint is mostly influenced by the change of conductivity and specific heat.

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티타늄 금속을 활용한 수열온도 예측용 간이측정장치 개발에 관한 기초적 연구 (A Fundamental Study on Development Hydrothermal Temperature Measuring Tools Using Titanium)

  • 심상락;류동우
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.199-200
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    • 2016
  • Accurate fire diagnoses are needed to properly repair and strengthen buildings affected by fire. The current diagnosis method of fire takes time and is ineffective. In previous research, Melting point temperature of each sequence to grasp easily the temperature of the concrete up to 200 ~ 600 ℃ was to estimate the temperature by utilizing a different sequence representing material.But In the form of conventional hydrothermal temperature prediction simple measuring device, it is difficult in the future buried in application to the construction site, there is a problem of damage when concrete pouring, and only the extension of life measured by the zinc has a problem does not distinguish between 400 ℃ and 500 ℃. Therefore this study is conducted by utilizing a titanium metal changes the color depending on the temperature to check for the applicability of the simple apparatus for measuring the temperature prediction sequence.

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용해조건 및 합금원소 첨가에 따른 고규소 내산주철의 기계적 성질 및 부식속도의 변화 (Variations of Mechanical Properties and Corrosion Rate with Melting Conditions and Alloying Elements in High Silicon Cast Irons)

  • 김정철;한동운;백진현;백승한;문병문;신제식;이영국
    • 한국주조공학회지
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    • 제24권4호
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    • pp.209-216
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    • 2004
  • High silicon cast irons(HSCI) with the high acid resistance have been used for the prevention of acid corrosion occurring in various structures under acid conditions. However, the HSCI is only known as one of materials which have high acid resistance, but few work has dealt with this material in domestic. Therefore, in this study, the acid resistance of various cast irons with alloying elements and melting conditions have been examined, and studied the influences of the matrix structures, mechanical properties and morphologies of graphite. The results obtained in this study are as follows : In case of melting temperature, the mechanical properties of specimen manufactured with high temperature of $1650^{\circ}C$ showed higher value because the inclusion and impurity were removed. In case of pouring temperature, the mechanical properties of specimen fabricated below $1350^{\circ}C$ of pouring temperature showed higher value because the amount of gas absorption from atmosphere decreased during the solidification time. The corrosion rate decreased with increase in Si content. On the other hand, Mn addition appeared an opposite trend with Si.

동절기 공동주택 갱폼 개구부 천막보양에 따른 보양 온도 분포 분석 (The temperature distributions of the curing space according to blocking the opening of gang-form at the apartment in the cold weather)

  • 조홍범;송진희;김영선;최지수;이규남
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.140-141
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    • 2022
  • CFD analysis was performed to analyze the temperature distribution of the inner space of the curing house according to blocking the opening of the gang-form with a tent in case of concrete pouring and heat curing of the apartment house during the winter season. If the gang-form opening is closed with a tent during internal heating using a hot air blower in the winter, the internal temperature rises compared to the non-reserved due to air-tightness of the curing spaces, and uniform temperature distribution can be ensured. In addition, it is possible to increase curing efficiency by reducing the amount of heat supplied and shortening the heating time.

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