• 제목/요약/키워드: Post-spinning

검색결과 19건 처리시간 0.021초

Fabrication and Applications of Carbon Nanotube Fibers

  • Choo, Hungo;Jung, Yeonsu;Jeong, Youngjin;Kim, Hwan Chul;Ku, Bon-Cheol
    • Carbon letters
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    • 제13권4호
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    • pp.191-204
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    • 2012
  • Carbon nanotubes (CNTs) have exceptional mechanical, electrical, and thermal properties compared with those of commercialized high-performance fibers. For use in the form of fabrics that can maintain such properties, individual CNTs should be held together in fibers or made into yarns twisted out of the fibers. Typical methods that are used for such purposes include (a) surfactant-based coagulation spinning, which injects a polymeric binder between CNTs to form fibers; (b) liquid-crystalline spinning, which uses the nature of CNTs to form liquid crystals under certain conditions; (c) direct spinning, which can produce CNT fibers or yarns at the same time as synthesis by introducing a carbon source into a vertical furnace; and (d) forest spinning, which draws and twists CNTs grown vertically on a substrate. However, it is difficult for those CNT fibers to express the excellent properties of individual CNTs as they are. As solutions to this problem, post-treatment processes are under development for improving the production process of CNT fibers or enhancing their properties. This paper discusses the recent methods of fabricating CNT fibers and examines some post-treatment processes for property enhancement and their applications.

The Effect of Coagulant on the Post Drawing and Morphology of Wet Spun Regenerated SF/Nylon 6 Blend Filaments

  • Um, In-Chul
    • International Journal of Industrial Entomology and Biomaterials
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    • 제16권2호
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    • pp.61-66
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    • 2008
  • In this paper, the regenerated silk fibroin (SF)/nylon 6 blend filaments were fabricated using wet spinning technique and the effect of coagulant on the post drawing and morphology of blend filaments was investigated. In the result of wet spinnability, methanol, acetone, DMF, and THF showed relatively good coagulation strength and fiber formation for the regenerated SF. On the contrary, they did not exhibit strong enough to produce a uniform nylon 6 filament due to the lack of coagulation strength. In the examination of post drawing performance, methanol showed the highest maximum draw ratio of the blend filament over all blend ratios. The maximum draw ratio of SF/nylon 6 blend filaments decreased with the reduction of SF content regardless of type of coagulant. SEM observation showed the consistent result with that of post-drawing performance. As SF content decreased, the uniform and regular structure was changed to irregular one. In particular, the severe macro-phase separation between SF and nylon 6 could be detected in the 50/50 SF/nylon 6 blend filaments coagulated in methanol and THF.

The Effect of HPMC Concentration on the Morphology and Post Drawing of Wet Spun Regenerated SF/HPMC Blend Filaments

  • Ko, Jae-Sang;Um, In-Chul
    • International Journal of Industrial Entomology and Biomaterials
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    • 제19권1호
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    • pp.181-185
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    • 2009
  • In this paper, the regenerated silk fibroin (SF)/hydroxypropyl methylcellulose (HPMC) blend filaments were prepared by wet spinning and the effect of HPMC concentration on the post drawing and morphology of blend filaments was elucidated. The result of maximum draw ratio indicated that the wet spinnability of wet spun SF / HPMC was improved with increasing HPMC concentration until 8% and remained constant after that concentration. The SEM observation revealed that the enhanced wet spinnability of blend filaments was strongly related to the morphological change by increasing HPMC concentration. Regardless of HPMC concentration, as SF content was reduced, the wet spinnability of blend film decreased resulting in reduced maximum draw ratio. It was also found by SEM observation that the cross section of blend filament deviated from circularity with an increase of HPMC content.

Effect of different Bombyx mori silkworm varieties on the wet spinning of silk fibroin

  • Jang, Mi Jin;Um, In Chul
    • International Journal of Industrial Entomology and Biomaterials
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    • 제30권2호
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    • pp.75-80
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    • 2015
  • The wet spinning of silk solution has attracted researchers' attention because of 1) unique properties of silk as a biomedical material and 2) easy control of the structure and properties of the regenerated silk fiber. Recently, studies have reported that different silkworm varieties produce silk with differences in the molecular weight (MW) and other mechanical properties of the regenerated silk fibroin (SF) film. In this study, we look at the effect of different Bombyx mori varieties on the wet spinning of SF. Although five regenerated SFs from different silkworm varieties have different MWs and solution viscosity, the wet spinnability and post drawing performance of regenerated SFs were not different. This result is due to low variability in the MW of the regenerated SF samples from the different silkworm varieties. In addition, unlike regenerated SF films, the mechanical properties of wet spun regenerated SF filament were not affected by silkworm variety. This result suggests that the mechanical properties of wet spun SF filament are less affected by MW than those of SF film are.

Mechanical Properties of Polypropylene Filaments Drawn on Varying Post Spinning Temperature Gradients

  • Mukhopadhyay, S.;Deopura, B.L.;Alagirusamy, R.
    • Fibers and Polymers
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    • 제7권4호
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    • pp.432-435
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    • 2006
  • High Modulus and high tenacity polypropylene fibers have been prepared by drawing on a gradient heater. Results show that fiber properties are significantly affected by temperature profiles of final stage drawing on a gradient heater. The gradient drawn filaments showed superior mechanical properties when compared to filaments drawn over a constant temperature heater. Fibers with initial modulus of 16.4 GPa and tenacity of 670 MPa have been manufactured in the process. The nature of the gradient drawing had a significant effect on end properties. The superior mechanical properties are attributed to the high crystal perfection and crystallinity and low void fractions obtained at high draw ratios when drawn over a gradient heater.

직접 방사법으로 합성된 탄소나노튜브 섬유의 기계적 특성 향상 (Enhancement of the Mechanical Properties of CNT Fibers Synthesized by Direct Spinning Method with Various Post-Treatments)

  • 김진석;박준범;김승민;곽이구;황준연
    • Composites Research
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    • 제28권4호
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    • pp.239-243
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    • 2015
  • 최근 탄소나노튜브 (CNT) 고유의 특성을 충분히 발현하면서, 섬유화를 통해 장점을 극대화 할 수 있는 탄소나노튜브 섬유 합성 방법 및 후처리 공정들이 많은 관심을 받아왔다. 그러나 개별 탄소나노튜브가 다발형태로 집속되어지는 과정 중, 탄소나노튜브 상호간 약한 계면결합력과 전단특성으로 인하여 원하는 섬유 물성을 확보하기 어려운 문제점을 갖고 있다. 이를 해결하기 위해서 본 연구에서는 Direct Spinning 방법을 통한 탄소나노튜브의 연속적인 합성과 다양한 후처리 방법을 이용하여 탄소나노튜브 섬유의 기계적 특성을 조사하였다. 플라즈마 후처리를 통하여 측정된 탄소나노튜브 섬유의 기계적 물성은 본래의 섬유보다 최대 40%가 증가됨을 확인하였다.

Fabrication of silk nanofibril-embedded regenerated silk fibroin composite fiber by wet spinning

  • Chang Hyun, Bae;In Chul, Um
    • International Journal of Industrial Entomology and Biomaterials
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    • 제45권2호
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    • pp.70-77
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    • 2022
  • Wet-spun regenerated silk fibroin (RSF) fibers have been extensively studied owing to their 1) useful properties as biomaterials, including good blood compatibility and cyto-compatibility; 2) the various methods available to control the structural characteristics and morphology of the fiber, and 3) the possibility of fabricating blended fibers and new material-embedded fibers. In this study, silk nanofibrils prepared using a new method were embedded in RSF to fabricate wet-spun silk nanofibril/RSF composite fibers. Up to 2% addition of silk nanofibril, the silk nanofibril/RSF dope solution showed slight shear thinning, and the G' and G" of the dope solution were similar. However, above 3% silk nanofibril content, the viscosity of the dope solution significantly increased. In addition, shear thinning was remarkably evident, and the G' of the dope solution was much higher than the G", indicating a very elastic state. As the silk nanofibril content was increased, the wet-spun silk nanofibril/RSF composite fiber became uneven, with a rough surface, and more beaded fibers were produced. Scanning electron microscopy observations revealed that the beaded fibers were attributed to the inhomogeneous dispersion and presence of agglomerates of the silk nanofibrils. As the silk nanofibril content and RSF concentration increased, the maximum draw ratio decreased, indicating the deterioration of the wet spinnability and post-drawing performance of silk nanofibril/RSF.

네틀 데님소재의 태의 변화에 관한 연구 (A Study on the Change of Hand of Nettle Denim)

  • 이정민
    • 패션비즈니스
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    • 제22권2호
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    • pp.107-117
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    • 2018
  • Nettle fiber, a sustainable fiber, was applied to the fabrication of denim to identify changes in textile appearance and formation. For the weaving of nettle denim, nine specimens, distinguished by three kinds of composite use of nettle fiber and three stages of fabrication processes, were used. The kinetic characteristics of the nine specimens were measured by the KES-FB system, and the images of the specimens of finished denim textiles, captured with a CCD Camera, were analyzed. In terms of the extensibility (EM) of nettle denim, all specimens showed post-processing increase, thereby suggesting an easy transformation of the textile as a source material for denim fabric. The effects of washing on the woven formation of denim were also identified. The geometric roughness (SMD), the problematic property of bast-fiber-like nettle fiber, was found to be decreased by washing. In terms of the bending rigidity (B) of the textile, the post-processing shrinking percentage of elastic nettle denim was found to decrease; all specimens that underwent bio-washing only also manifested that post-processing elasticity increased. To improve the draping of nettle denim, a mixed spinning together with washing were found to be advantageous. In terms of the shear stiffness (G), which is closely associated with the appearance of clothes, the formation of textile was improved regardless of the types of processing, including bio-washing and bleach washing.

습식방사 된 PVDF 섬유의 후 처리를 통한 결정구조의 변화 (The Effects of Post-Treatments for Wet Spun PVDF on the Piezoelectric Property)

  • 유성미;오현주;황상균;정용식;황희윤;김성수
    • Composites Research
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    • 제26권2호
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    • pp.123-128
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    • 2013
  • PVDF(polyvinylidene fluoride) 섬유는 습식방사방법을 적용하여 제조하였다. PVDF 분자 내 압전 특성과 밀접한 관련을 갖는 ${\beta}$형태의 결정 함량을 높이기 위하여, 본 연구에서는 습식방사 된 섬유에 1단계 연신, 2단계 어닐링 공정으로 구성하여 후 처리를 도입하였다. 후 처리는 PVDF 고분자의 유리전이 온도($T_g$)와 용융온도($T_m$) 사이의 온도범위에서 진행하여, 최대의 ${\beta}$형태 결정을 생성 할 수 있는 열처리 조건을 최적화 하였다. 제조된 PVDF 섬유 내 분자 배향 특성과 결정 구조를 확인하기 위하여 적외선 분광 광도계(FT-IR)와 X선 회절 분석기(XRD)를 이용하여 분석하였으며, 전자현미경(SEM)을 통하여 섬유의 표면을 관찰하여 섬유의 평균직경을 확인하였다. 분석 결과, 후 처리 공정이 PVDF 결정 구조의 영향을 미치며, ${\beta}$형태의 결정 비율을 증가시킨다는 것을 확인하였다. 더불어 ${\beta}$형태 결정 향상으로 인해 기계적 강도가 증가되었으며, 압전 특성 향상까지 기대할 수 있었다.

Synthesis of Ultra-long Hollow Chalcogenide Nanofibers

  • 좌용호
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 추계학술발표대회
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    • pp.3.1-3.1
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    • 2011
  • Nanoengineered materials with advanced architectures are critical building blocks to modulate conventional material properties or amplify interface behavior for enhanced device performance. While several techniques exist for creating one dimensional heterostructures, electrospinning has emerged as a versatile, scalable, and cost-effective method to synthesize ultra-long nanofibers with controlled diameter (a few nanometres to several micrometres) and composition. In addition, different morphologies (e.g., nano-webs, beaded or smooth cylindrical fibers, and nanoribbons) and structures (e.g., core-.shell, hollow, branched, helical and porous structures) can be readily obtained by controlling different processing parameters. Although various nanofibers including polymers, carbon, ceramics and metals have been synthesized using direct electrospinning or through post-spinning processes, limited works were reported on the compound semiconducting nanofibers because of incompatibility of precursors. In this work, we combined electrospinning and galvanic displacement reaction to demonstrate cost-effective high throughput fabrication of ultra-long hollow semiconducting chalcogen and chalcogenide nanofibers. This procedure exploits electrospinning to fabricate ultra-long sacrificial nanofibers with controlled dimensions, morphology, and crystal structures, providing a large material database to tune electrode potentials, thereby imparting control over the composition and shape of the nanostructures that evolved during galvanic displacement reaction.

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