• Title/Summary/Keyword: Positioner design

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Design Optimization of the Support Frame of an Antenna Positioner Mounted on a Vehicle (차량 탑재형 안테나 포지셔너의 반사판 지지대 최적설계)

  • Jang, Taeho;Kim, Youngshik
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.411-416
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    • 2014
  • In this research we present design optimization methods for a vehicle-mounted satellite antenna positioner. Our initial antenna positioner was conservatively designed to satisfy a worst case scenario where wind blew across the positioner at the speed of 120 km/h. Investigating stresses and safety based on Finite Element Methods (FEM), we find reflector support frames can be optimized to significantly reduce the weight of the positioner system. Thus, we optimize the reflector support frame from the given initial design while considering weight, maximum stress, maximum allowable deflection, cross section, and thickness. As a result, Shape C and the thickness of 2 mm are determined for the cross section of the reflector support frame. Applying this result, the weight of the new antenna positioner is 57.343 kg, which is decreased by 10.74% compared to the initial conservative design.

A study on design and structural strength analysis of positioner in robot overlay welding system of ball for ball-valve (볼밸브용 볼의 로봇 육성용접시스템에서 포지셔너의 설계 및 구조강도해석에 관한 연구)

  • Lee, Jong-Hwan;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1639-1644
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    • 2015
  • A study on design and structural strength analysis of a positioner in robot overlay welding system of a ball for ball-valves. Turning-unit of positioner modeled, analysis was conducted by assuming the beam. Turning-unit is applied to the stress, it was shown by 366.85MPa when weight of the ball is $9,000kg_f$. This value is higher than the yield strength of the material. Based on the results of previous, it was modeled the turning-unit by modifying. Results of analysis by a modified modeling, The value of stress was confirmed to 296.11MPa. This value is a value lower than the yield strength of the material, it was found to support the weight of the ball.

Dynamic Modeling of an Fine Positioner Using Magnetic Levitation (자기 부상 방식 미세 운동 기구의 동적 모델링)

  • Jeong, Gwang-Seok;Baek, Yun-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1166-1174
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    • 2000
  • In this paper, we introduce a positioner based on magnetic levitation to eliminate the friction which is the most severe effect to limit high resolution on the micro level. Differently from existing electromagnetic device, the proposed positioner consists of air core solenoid and permanent magnet. Although the combination produces small magnetic force, it is suitable for realizing micro motion repeatedly without the accumulation of error because there is no hysteresis caused by ferromagnetic materials, no eddy current loss, no flux saturation. First, the approximate modeling of stiffness and damping effects between the magnetic elements is made and verified experimentally. Then, we have formulated the dynamic equation of one d.o.f magnetic levitation positioner using linear perturbation method and discussed the necessity of optimization for the chief design parameters to maximize the stability performance.

Fast and Fine Tracking Control System Using Coarse/Fine Compound Actuation

  • Kwon, Sang-Joo;Chung, Wan-Kyun;Youngil Youm
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.463-463
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    • 2000
  • A dual-stage positioner for fast and fine robotic manipulations is presented. By adopting the merits of both coarse and fine actuator, a desirable system having the capacity of large workspace with high resolution of motion is enabled. We have constructed an ultra precision XY positioner with dual-stage mechanism where the PZT driven fine stage is mounted on the motor driven XY positioner and applied it to fine tracking controls and micro-tele operations as a slave manipulator. We describe essential merits of the compound actuation mechanism and some control strategies to successfully utilize it with proper servo system design. Through experimental results, the effectiveness of the coarse/fine manipulation by the dual-stage positioner will be shown.

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Design of a 6-DOF Stage for Precision Positioning and Large Force Generation (정밀 위치 결정 및 고하중 부담 능력을 지닌 6-자유도 스테이지의 설계)

  • Shin, Hyun-Pyo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.1
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    • pp.105-112
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    • 2013
  • This paper presents the structural design and finite element analysis of precision stage based on a double triangular parallel mechanism for precision positioning and large force generation. Recently, with the acceleration of miniaturization in mobile appliances, the demand for precision aligning and bonding has been increasing. Such processes require both high precision and large force generation, which are difficult to obtain simultaneously. This study aimed at constructing a precision stage that has high precision, long stroke, and large force generation. Actuators were tactically placed and flexure hinges were carefully designed by optimization process to constitute a parallel mechanism with a double triangular configuration. The three actuators in the inner triangle function as an in-plane positioner, whereas the three actuators in the outer triangle as an out-of-plane positioner. Finite element analysis is performed to validate load carrying performances of the developed precision stage.

Design of a Cylindrical Flexure Jointed Stewart Platform for Aligning the Condenser in an X-ray Microscope

  • Kang Sung-Hoon;Kang Dong-Woo;Gweon Dae-Gab;Yoon Gwon-Ha;Min Jin-Young
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.60-65
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    • 2006
  • This paper proposes a new type of six degree-of-freedom fine positioner that can be used to align the condenser in X-ray microscopy precisely. The new concept was based on the requirements for an X-ray microscope. A proposed modeling method was used to obtain an optimal design, which was verified with a finite element analysis. The fine positioner was then constructed and an experiment was used to validate its performance.

An Education Model of a Nano-Positioning System for Mechanical Engineers

  • Lee Dong-Yeon;Gweon Dae-Gab
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1702-1715
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    • 2006
  • The increasing use of nano-positioners in a wide variety of laboratory and industrial applications has created a need for nano-mechatronics education in all engineering disciplines. The subject of nano-mechatronics is broad and interdisciplinary. This article focuses on the way nano-mechatronics is taught in department of mechanical engineering at Korea Advanced Institute of Science and Technology (KAIST). As one model of nano-positioning systems, design and experimental methodology is presented in this article. For design phase, the stiffness and resonant frequencies are found analytically and verified by using a commercial finite element analysis program. Next, for experimental phase, various tests are performed to access the performances of the designed nano-positioner, for example, sine-tracking, multi-step response and travel-range check etc. Finally, the definition of 'separation frequency' is described and some comments are discussed.