• Title/Summary/Keyword: Porous-ceramics

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항균성 Ag-30CaO·70SiO2 Gel의 MC3T3 세포적합성에 관한 연구 (Evaluate the Suitability of MC3T3 Cells to Antibacterial Ag-30CaO·70SiO2 Gel)

  • 윤금재;류재경;안응모;김윤종;김택남;노인섭;조성백
    • 한국재료학회지
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    • 제24권12호
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    • pp.671-676
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    • 2014
  • It is known that bones get damaged by accidents and aging. Since the discovery of Bioglass, various kinds of ceramics have been also found to bond to living bone; some of these ceramics are already being clinically used as bone-repairing materials. In the present study, antibacterial calcium silicate gel ($Ag-30CaO{\cdot}70SiO_2$ gel) was prepared by sol-gel method in order to control the microstructure, which is related to the dissolution rate and induction period of apatite formation in body environment. In addition, biological $Ag-30CaO{\cdot}70SiO_2$ is tested. This was done to impart antimicrobial activity to the $30CaO{\cdot}70SiO_2$. Ag ion was added during sol-gel synthesis to replace the $H_2O$ added during the making of the $30CaO{\cdot}70SiO_2$ gel, which has silver solutions of various concentration. After the sol-gel process, 1N-$HNO_3$ solution was used to wash the gel when synthesizing the gel, in order to maintain the porous structure and remove PEG, water soluble polymers. Then, the apatite forming ability of the sol-gel derived CaO-$SiO_2$ gels was investigated using simulated body fluid (SBF), which had almost the same ion concentration as that of human blood plasma. The gels were analyzed by FT-IR spectroscopy, SEM observation, XRD, and fluorescent microscopy. The apatite was successfully created even after washing the gel; apatite is present in an amorphous state, and was found to affect the concentration of the Ag ion in cells in MC3T3 live & dead assay results. From these results, it is suggested that a good material that can be used to repair defects of nature bone is $Ag-30CaO{\cdot}70SiO_2$ gel.

세라믹-실리콘 복합막의 기체투과 특성 (Gas Permeation Properties of the Ceramics-Silicone Composite Membranes)

  • 황승노;양재건;정일현
    • 공업화학
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    • 제8권3호
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    • pp.374-381
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    • 1997
  • 유리를 원료로 주형법에 의해 세라믹막을 제조하고, sodiumate, $S_3$-Al, $S_3$등의 실리콘 화합물을 침적시켜 세라믹-실리콘 복합막을 제조하여 이에 따른 기체 투과특성에 대해 연구하였다. 제조된 세라믹막과 세라믹-sodiumate 복합막은 다공성 구조임을 알수 있었고, 세라믹-$S_3$-Al과 세라믹-$S_3$ 복합막은 실리콘 화합물의 공극도입에 의한 치밀한 공극구조가 확인되었다. 세라믹막과 세라믹-sodiumate막의 경우 온도가 증가함에 따라 투과속도가 감소하고 압력에 따라 선형적으로 투과속도가 증가하였으며, 세라믹-$S_3$-Al과 세라믹-$S_3$ 복합막은 온도가 증가함에 따라 투과속도가 증가하는 경향을 보였으며, 상대적으로 투과속도에 미치는 압력의 영향이 적었다. 투과속도는 세라믹막이 가장 빠르게 나타났고, 세라믹-sodiumate, 세라믹-$S_3$-Al, 세라믹-$S_3$ 복합막 순서였으며, 선택도는 이와 반대 경향을 보였다. 또한 침적을 통한 투과속도를 구하여 실제 복합막의 투과속도와 비교한 결과, $S_3$가 가장 큰 영향이 있음을 확인하였다. 투과 메카니즘의 변화에서 세라믹막과 세라믹-sodiumate 복합막은 온도에 따라 투과기체의 투과도가 감소하는 Knudsen영역의 투과특성을 보였으나, 세라믹닉-$S_3$-Al과 세라믹-$S_3$ 복합막은 이와 반대로 온도에 따라 투과도가 증가하는 activated 확산 메카니즘을 따르는 특성을 보였다.

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B2O3와 CuO가 첨가된 Ba(Mg1/3Nb2/3)O3 세라믹스의 저온소결과 마이크로파 유전특성 연구 (Low-temperature Sintering and Microwave Dielectric Properties of the B2O3 and CuO-added Ba(Mg1/3Nb2/3)O3 Ceramics)

  • 임종봉;손진옥;남산;유명재;이우성;강남기;이확주
    • 한국전기전자재료학회논문지
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    • 제18권1호
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    • pp.38-42
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    • 2005
  • B$_2$O$_3$ added Ba(Mg$_{1}$3/Nb$_{2}$3/)O$_3$ (BBMN) ceramics were not sintered below 900 $^{\circ}C$. However, when CuO was added to the BBMN ceramic, it was sintered even at 850 $^{\circ}C$. The amount of the $Ba_2$B$_2$O$_{5}$ second phase decreased with the addition of CuO. Therefore, the CuO additive is considered to react with the B$_2$O$_3$ inhibiting the reaction between B$_2$O$_3$ and BaO. Moreover, it is suggested that the solid solution of CuO and B$_2$O$_3$ might be responsible for the decrease of the sintering temperature of the specimens. A dense microstructure without pores was developed with the addition of a small amount of CuO. However, a porous microstructure with large pores was formed when a large amount of CuO was added. The bulk density, the dielectric constant ($\varepsilon$$_{r}$) and the Q-value increased with the addition of CuO but they decreased when a large amount of CuO was added. The variations of those properties are closely related to the variation of the microstructure. The excellent microwave dielectric properties of Qxf = 21500 GHz, $\varepsilon$$_{r}$ = 31 and temperature coefficient of resonance frequency($\tau$$_{f}$) = 21.3 ppm/$^{\circ}C$ were obtained for the Ba(Mg$_{1}$3/Nb$_{2}$3/)O$_3$+2.0 mol%B$_2$O$_3$+10.0 mol%CuO ceramic sintered at 875 $^{\circ}C$ for 2 h.h.2 h.h.

Al4C3 첨가 α-SiC의 열전변환특성 (Thermoelectric Properties of Al4C3-doped α-SiC)

  • 박영석;배철훈
    • 한국세라믹학회지
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    • 제40권10호
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    • pp.991-997
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    • 2003
  • SiC세라믹스의 열전변환물성에 미치는 A1$_4$C$_3$ 첨가효과에 대해 연구하였다. $\alpha$-SiC 분말에 A1$_4$C$_3$를 첨가하여 Ar분위기 2100∼220$0^{\circ}C$에서 3시간 소결하여 상대밀도 47∼59%인 다공질 SiC세라믹스를 제조하였다. X-선 회절분석 및 주사형 전자현미경으로 소결체의 상조성과 미세구조를 분석하였으며, A1$_4$C$_3$ 첨가에 의해 6H에서 4H로의 상전이 발생을 관찰할 수 있었다. 전기전도도와 Seebeck 계수를 Ar 분위기 550∼95$0^{\circ}C$에서 측정하였다. 무첨가 시료의 경우 출발원료중에 함유된 p형 불순물(Al, Fe)에 의해 Seebeck 계수가 정(+)의 값을 나타내었으며, 소결온도가 증가함에 따라 전기전도도가 증가하였다. A1$_4$C$_3$ 첨가 시료의 전기전도도는 상전이 및 캐리어농도 증가에 의해 무첨가 시료보다 높았으며, 또 Seebeck 계수도 크게 나타났다. 시료의 밀도, 첨가량 및 소결조건이 열전변환물성에 크게 기여하였다.

$B_2O_3$ 와 CuO가 첨가된 $Ba(Mg_{1/3}Nb_{2/3})O_3$ 세라믹스의 저온소결과 마이크로파 유전특성 연구 (Low-Temperature Sintering and Microwave Dielectric Properties of the $B_2O_3-$ and CuO-added $Ba(Mg_{1/3}Nb_{2/3})O_3$ Ceramics)

  • 임종봉;손진옥;남산;유명재;이우성;강남기;이확주
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.2
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    • pp.838-841
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    • 2004
  • [ $B_2O_3$ ] added $Ba(Mg_{1/3}Nb_{2/3})O_3$ (BBMN) ceramics were not sintered below $900^{\circ}C$. However, when CuO was added to the BBMN ceramic, it was sintered even at $850^{\circ}C$. The amount of the $Ba_2B_2O_5$ second phase decreased with the addition of CuO. Therefore, the CuO additive is considered to react with the $B_2O_3$ inhibiting the reaction between $B_2O_3$ and BaO. Moreover, it is suggested that the solid solution of CuO and $B_2O_3$ might be responsible for the decrease of the sintering temperature of the specimens. A dense microstructure without pores was developed with the addition of a small amount of CuO. However, a porous microstructure with large pores was formed when a large amount of CuO was added. The bulk density the dielectric constant $({\varepsilon}_r)$ and the Q-value increased with the addition of CuO but they decreased when a large amount of CuO was added. The variations of those properties are closely related to the variation of the microstructure. The excellent microwave dielectric properties of Qxf=21500 GHz, ${\varepsilon}_r=31$ and temperature coefficient of resonance frequency$({\tau}_f)=21.3\;ppm/^{\circ}C$ were obtained for the $Ba(Mg_{1/3}Nb_{2/3})O_3+2.0\;mol%B_2O_3+10.0$ mol%CuO ceramic sintered at $875^{\circ}C$ for 2h.

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다공질 Calcium Polyphosphate의 생분해성에 관한 연구 (Biodegradability of porous Calcium Polyphosphate)

  • 양승민;이영규;한은영;김석영;계승법;이승진;이용무;구영;한수부;정종평;최상묵;류인철
    • Journal of Periodontal and Implant Science
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    • 제31권3호
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    • pp.555-564
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    • 2001
  • The purpose of this study is to evaluate the bioresorbability of Calcium Polyphosphate added with $Na_2O$ and chitosan. Though calcium phosphate ceramics meet some of the needs for bone replacement, they have some limitation of unresorbability and fibrous encapsulation without direct bone apposition during bone remodelling. To solve these problem, we developed a new ceramic, calcium polyphosphate(CPP), and report the biologic response to CPP in extraction sites of beagle dog. Porous CPP granules were prepared by condensation of anhydrous $Ca(H_2PO_4)_2$ to form non-crystalline $Ca(PO_3)_2$. CPP granules added with $Na_2O$ and chitosan were implanted in extraction sockets and histologic observation were performed at 12 weeks later. Histologic observation at 12 weeks revealed that CPP matrix were mingled with and directly apposed to new bone without any intervention of fibrous connective tissue. CPP granules added with chitosan were well adatped without any adverse tissue reaction and resorbed slowly and spontaneously. CPP granules added with $Na_2O$ and chitosan show multinucleated giant cells and osteoblast-like cells around grafted material and newly formed bone. This result revealed that CPP, regardless of its additive component, had a high affinity for bone and had been resorbed slowly. From this results, it was suggested that CPP is promising ceramic as a bone substitute and addition of $Na_2O$ and chitosan help biodegradation. In further study , it will be determined which concentration of $Na_2O$ help biodegradation and the other additive components increase the degradation rate.

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반응소결된 Si3N4-SiO2-BN 복합체의 기계적 강도 및 유전물성에 관한 연구 (Flexural Strength and Dielectric Properties of in-situ Si3N4-SiO2-BN Composite Ceramics)

  • 이현민;이승준;백승수;김도경
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.386-391
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    • 2014
  • Silicon nitride ($Si_3N_4$) is regarded as one of the most promising materials for high temperature structural applications due to its excellent mechanical properties at both room and elevated temperatures. However, one high-temperature $Si_3N_4$ material intended for use in radomes has a relatively high dielectric constant of 7.9 - 8.2 at 8 - 10 GHz. In order to reduce the dielectric constant of the $Si_3N_4$, an in-situ reaction process was used to fabricate $Si_3N_4-SiO_2$-BN composites. In the present study, an in-situ reaction between $B_2O_3$ and $Si_3N_4$, with or without addition of BN in the starting powder mixture, was used to form the composite. The in-situ reaction process resulted in the uniform distribution of the constituents making up the composite ceramic, and resulted in good flexural strength and dielectric constant. The composite was produced by pressure-less sintering and hot-pressing at $1650^{\circ}C$ in a nitrogen atmosphere. Microstructure, flexural strength, and dielectric properties of the composites were evaluated with respect to their compositions and sintering processes. The highest flexural strength (193 MPa) and lowest dielectric constant (5.4) was obtained for the hot-pressed composites. The strength of these $Si_3N_4-SiO_2$-BN composites decreased with increasing BN content.

에어로졸 증착법(Aerosol Depostion method)에 의한 $Ba(Zr_{0.85}Y_{0.15})O_{3-\delta}$-NI 수소분리막 제조 ($Ba(Zr_{0.85}Y_{0.15})O_{3-\delta}$-NI Composite Membrane for Hydrogen Separation by Aerosol Deposition Method)

  • 박영수;최진섭;변명섭;김진호;황광택
    • 한국수소및신에너지학회논문집
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    • 제21권4호
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    • pp.271-277
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    • 2010
  • $(Ba(Zr_{0.85}Y_{0.15})O_{3-\delta})$ oxide, showing high protonic conductivity at high temperatures and good chemical stability with $CO_2$ are referred to as hydrogen separation membrane. For high efficiency of hydrogen separation ($H_2$ flux and selectivity) and low fabrication cost, ultimate thin and dense BZY-Ni layer has to be coated on a porous substrate such as $ZrO_2$. Aerosol depostion (AD) process is a novel technique to grow ceramic film with high density and nano-crystal structure at room-temperature, and may be applicable to the fabrication process of AD integration ceramic layer effectively. XRD, SEM, X-ray mapping measurements were conducted in order to analyze the characteristics of BZY-Ni membrane fabricated by AD process. it is observed that it is homogeneous distribution for BZY-Ni. The result of $H_2$ permeation rate suggests that BZY-Ni composite is higher than BZY.

액상침투법을 이용한 $Al_2O_3/TZP$ 복합체의 제조 및 특성 (Preparation and Characteristics of $Al_2O_3/TZP$ Composites Using Liquid Infiltration Technique)

  • 양태영;이윤복;김영우;오기동;박홍채
    • 한국재료학회지
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    • 제10권5호
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    • pp.321-327
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    • 2000
  • 다공성 알루미나 소결체내부로 3Y-TZP 및 12Ce-TZP 전구체를 각각 액상침투시킴으로써 2종류의 $Al_2O_3/TZP$복합체를 제조하였다. 소량의 (~11.0 wt%) TZP의 첨가는 Al2O3소결체 ($1600^{\circ}C$, 2시간)의 강도 (19~59%)와 파괴인성(14~157%)을 증가시켰다. 3Y-TZP의 첨가는 복합체의 강도의 향상에 12Ce-TZP의 첨가는 인성의 향상에 보다 효과적이었다. 침투도니 TZP는 복합체의 내부보다 표면에 집중되었으며, 그 결과 이곳에서의 입성장에 빨랐고 $Al_2O_3$의입성장 억제효과도 상대적으로 뛰어났다. 입계 및 입내균열전파가 일어났으나 $Al_2O_3/12Ce-TZP$의 경우가 $Al_2O_3/3Y-TZP$에 비하여 입계파괴가 우세하였다

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Numerical simulation of dimensional changes during sintering of tungsten carbides compacts

  • Bouvard, D.;Gillia, O.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 1997년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.7-7
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    • 1997
  • During sintering of very porous green bodies, as obtained by compaction of hard powders - such as tungsten carbide or ceramics - or by injection moulding, important shrinkage occurs. Due to heterogeneous green density field, gravity effects, friction on the support, thermal gradients, etc., this shrinkage is often non-uniform, which' may induce significant shape changes. As the ratio of compact dimension to powder size is very high, the mechanics of continuum is relevant to model such phenomena. Thus numerical techniques, such as the finite element method can be used to simulate the sintering process and predict the final shape of the sintered part. Such type of simulation has much been developed in the last decade firstly for hot isostatic pressing and next for die compaction. Finite element modelling has been recently applied to free sintering. The simulation of sintering should be based on constitutive equations describing the thermo-mechanical behaviour of the material under any state of stress and any temperature which may arise within the sintering body. These equations can be drawn either from experimental data or from micromechanical models. The experiments usually consist in free sintering and sinter-forging tests. Indeed applying more complex loading conditions at high temperature under controlled atmosphere is delicate. Micromechanical models describe the constitutive behaviour of aggregates of spheres from the deformation of two-sphere contact either by viscous flow or grain boundary diffusion. Such models are not able to describe complex microstructure and mechanisms as observed in real materials but they can give some basic information on the formulation of constitutive equations. Practically both experimental and theoretical approaches can be coupled to identify the constitutive equations. Such procedure has been performed for modelling the sintering of compacts obtained by die pressing of a mixture of tungsten carbide and cobalt powders. The constitutive behaviour of this material during sintering has been described by a linear viscous constitutive model, whose functions have been fitted from results of free sintering and sinter-forging experiments. This model has next been introduced in ABAQUS finite element code to simulate the sintering of heterogeneous green compacts of various geometries at constant temperature. Examples of simulations are shown and compared with experiments.

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