• Title/Summary/Keyword: Polymer mortar

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Mechanical and durability properties of fluoropolymer modified cement mortar

  • Bansal, Prem Pal;Sidhu, Ramandeep
    • Structural Engineering and Mechanics
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    • v.63 no.3
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    • pp.317-327
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    • 2017
  • The addition of different types of polymers such as SBR, VAE, Acrylic, etc. in concrete and mortar leads to an increase in compressive, tensile and bond strength and decrease in permeability of polymer modified mortar (PMM) and concrete (PMC). The improvement in properties such as bond strength and impermeability makes PMM/PMC suitable for use as repair/retrofitting and water proofing material. In the present study effect of addition of fluoropolymer on the strength and permeability properties of mortar has been studied. In the cement mortar different percentages viz. 10, 20 and 30 percent of fluoropolymer by weight of cement was added. It has been observed that on addition of fluoropolymer in mortar the workability of mortar increases. In the present study all specimens were cast keeping the workability constant, i.e., flow value $105{\pm}5mm$, by changing the amount of water content in the mortar suitably. The specimens were cured for two different curing conditions. Firstly, these were cured wet for one day and then cured dry for 27 days. Secondly, specimens were cured wet for 7 days and then cured dry for 21 days. It has been observed that compressive strength and split tensile strength of specimens cured wet for 7 days and then cured dry for 21 days is 7-13 percent and 12-15 percent, respectively, higher than specimens cured one day dry and 27 days wet. The sorptivity of fluoropolymer modified mortar decreases by 88.56% and 91% for curing condtion one and two, respectively. However, It has been observed that on addition of 10 percent fluoropolymer both compressive and tensile strength decreases, but with the increase in percentage addition from 10 to 20 and 30 percent both the strengths starts increasing and becomes equal to that of the control specimen at 30 percent for both the curing conditions. It is further observed that percentage decrease in strength for second curing condition is relatively less as compared to the first curing condition. However, for both the curing conditions chloride ion permeability of polymer modified mortar becomes very low.

Fundamental properties of polymer composite materials for concrete repair (콘크리트 보수용 폴리머 복합재료의 기초적 성질)

  • 지경용;연규석;이윤수;전철수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.319-322
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    • 1999
  • The adhesion properties of polymer cement mortars for cement concrete repair were evaluated with respect to polymer-cement ratios and the surface conditions of cement concrete substrate. Styrene-butadiene rubber (SBR) was used as an additive for polymer cement mortars. The adhesion strength of cement mortar was smaller than that of polymer cement mortar. The adhesion strengths to the dry surfaces of substrate were larger than those to the wet surfaces, indicating that the dryness of substrate increased the adhesion strength in repairing concrete structures.

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Basic Efficiency Assessment of polymer cementitious Self leveling for floor-finishing materials (폴리머 시멘트계 Self leveling 바닥마감재의 기초성능평가)

  • 도정윤;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.1005-1010
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    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top layers with thin thicknesses, typically 5~ 15mm. The purpose of this study is to evaluate basic properties of self leveling materials using polymer modifier as kinds of SBR, PAE, SUBA. Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as in order to facilitate the workability required. The self leveling materials using four types of polymer dispersion are prepared with polymer-cement ratios which respectively range from 50%, 75%, and were tested for basic characteristics such as adhesion in tension, crack resistance test, rebound test after the preparative tests for unit weight, air content, consistency ratio etc. The results show almost as equal quality as existing commercial industrial flooring when mortar is modified by polymer dispersion. Adhesion in tension of polymer modified mortars using each SBR and PAE emulsion was over 10 kgf/$cm^{2}$. Crack or flaw derived from shrinkage is strongly dependent on the type of polymer dispersion because of each different total solid of polymer. It is judged that polymer modified mortar with self-leveling can be very well suited for Floor-finished.

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Fundamental Study of Polymer-modified Cement Mortar for Maintenance in Concrete Structure According to Ambient Temperature (온도에 따른 콘크리트 구조체 단면 보수용 폴리머 모르타르의 기초적 연구)

  • Seo, Jung-Pil;Kim, Jae-Won;Lee, Jung-Koo;Choi, Hun-Gug;Kang, Cheol;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.59-62
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    • 2007
  • Nowadays, polymer-cement mortars are widely used in construction field(floorings and pavements, water-proofings, adhesives, repair materials, deck coverings, anti-corrosive linings) Because of excellent performance such as high tensile and flexural strength, waterproofness, excellent adhesion, good durability, improved wear and chemical resistances. This article presents the results of experimental study that investigates the effect of ambient temperature on the strength properties of polymer-modified cement mortar. Results show that when increasing the polymer proportion in mortar on different ambient temperature, the compressive strength and flexural strength are decreased, and also alkali resistance is decreased.

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Tensile and Adhesive Properties of Polymer Cement Mortar with EVA Emulsion, Blast-Furnace Slag and Fly Ash as a Repair Material (보수재료로서 EVA 에멀젼과 고로슬래그 미분말 및 플라이애쉬를 혼입한 폴리머 시멘트 모르타르의 인장·접착특성)

  • Jo, Young-Kug
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.11
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    • pp.147-154
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    • 2019
  • The purpose of this study is to evaluate the effect of admixtures as blast-furnace slag(BF) and fly ash(FA) on tensile and adhesive properties of polymer cement mortar(PCM) with EVA emulsion. The test specimens are prepared with five polymer-cement ratio(P/C) and five admixture contents, and tested for tensile strength and adhesion in tension. From the test results, the tensile strength and adhesion in tension could be improved by an appropriate combination of P/C and admixture contents. In particular, the maximum of tensile strength of PCM with P/C 10% and BF content of 10% is 4.70MPa which is about 1.55 times higher than that of plain mortar, and about 1.22 times that of PCM that does not contain any mixture. The ratio of adhesion in tension to tensile strength of PCM with admixtures averaged 55.8%. It is also apparent that admixture contents of 5% or 10% could be proposed for improvement of tensile strength and adhesion in tension of PCM.

Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powders (재유화형 분말수지를 이용한 폴리머 시멘트 모르터의 강도특성)

  • 김완기;형원길;소양섭
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2001.11a
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    • pp.88-92
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    • 2001
  • This paper discusses the strength properties of the polymer-modified mortars using redispersible polymer powders, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. The polymer-modified mortars using redispersible polymer powders are prepared with various polymer-cement ratios, and tested for air content, flexural and compressive strengths, and tensile strength. The strength properties are almost the same as those of polymer dispersion-modified mortars, depending on the polymer-cement ratios, and are improved over unmodified mortar. In particular, between tensile strength and glass transition point of polymer powder have a high correlation. It is concluded from the test results that polymer-modified mortars using redispersible polymer powders can be used in the same manner as ordinary polymer dispersion-modified mortars.

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Mechanical Properties of Repair Mortar Incorporated with Bio Polymer (바이오 폴리머를 이용한 구조물 보수용 모르타르의 역학적 특성 평가)

  • Lee, Sun-Mok;Hyun, Jung-hwan;Kwon, Ki-Seong;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.97-104
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    • 2018
  • In recent years, more than 5,000 tons of sargassum honeri have been infested in the southern coast and the coast of Jeju Island, causing serious damage to the farms and fisheries, and environmental problems. The alginate contained in the sargassum honeri is a natural polymeric substance mainly used for medicines and foods. However, since there is no way to utilize it in large quantities, a study was carried out to utilize bio polymer obtained from sargassum honeri in producing polymer mortar for repairing deteriorated infrastructures. From the tests of setting time, it was found that the L0BP12 mixture containing 12% of bio polymer increased the setting time by 20% as compared with the L12BP0 mixture using only synthetic polymer. From the tests of water absorbtion, the LOBP12 combination decreased by 0.36% compared to Plain-URHC using ultra rapid hardening cement. This indicated that the watertightness of the mortar was increased by the incorporation of the bio polymer. In the compressive and flexural strength tests, the strength decreased as the amount of bio polymer increased. The incorporation rate of the maximum bio polymer satisfying the KS F 4042 standard was determined to be 12%. In addition, the bond strength of the mortar produced with biopolymer was higher than that of Plain-URHC specimens, and it was confirmed that incorporation of bio polymer improves bond strength of mortar.

Flexural Behavior of RC Beam Repaired with Polymer Mortar (폴리머 모르타르로 보수된 철근콘크리트 보의 휨 거동)

  • Cho, Yong-In;Han, Sang-Hoon;Park, Jea-Kyu;Yeon, Yeong-Mo;Hong, Ki-Nam
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.1
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    • pp.91-99
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    • 2017
  • The purpose of this paper is to evaluate the flexural performance of reinforced concrete (RC) beams repaired with polymer mortar. The repaired and non-repaired 13th beams which was fabricated by considering repair position, repair depth, and curing age of polymer mortar as test variables were tested under three point loading. All specimens repaired in compressive and tensile zone did not fail due to interfacial failure between polymer mortar and concrete but failed when the strain of repaired mortar exceeded the ultimate tensile strain of polymer mortar. Maximum load of specimens repaired in compressive zone was similar to that of non-repaired specimen, reference specimen. Additionally, their ductility index was higher than that of reference specimen. On the other hand, specimens repaired in tensile zone failed very brittlely and have a lower ductility index than reference specimen. Nonlinear analysis by using OpenSees was performed to predict the behavior of RC beam repaired with polymer mortar. Two dimension frame element was used to simplify an analysis model and fiber model was applied to consider the material non-linearity. It was confirmed from the analysis results that nonlinear analysis properly predicts the behavior of specimens repaired in compressive zone and overestimates the behavior of specimens repaired in tensile zone.

Evaluation Repair Performance of Damaged R/C Beams due to Reinforcement Corrosion (철근 부식에 의해 단면이 손상된 R.C보의 보수성능평가)

  • Jeong, Sang-In;Hong, Geon-Ho;Shin, Yeong-Soo;Chung, Lan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.733-738
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    • 2000
  • This paper was aimed to evaluate the structural performance of flexural members repaired by polymer cement and epoxy mortar at soffit. Main test variables were repair materials, ratio of reinforcement and additional reinforcing bars. Test results shows that the repaired beams could change flexural capacity by materials and additional reinforcing bars. In polymer cement, the section repaired can carry same load, cracking moment and the flexural stiffness of the monolithic beams with same size. In epoxy mortar, all data were greater than the shotcrete. However, note that epoxy mortar may conduct member into brittle failure mode.

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Adhesion in Flexure of SBR-Modified Mortars with Fly Ash (플라이애쉬와 SBR을 혼입한 폴리머 시멘트 모르타르의 휨접착강도)

  • Jo, Young-Kug
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.162-163
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    • 2019
  • The purpose of this study is to evaluate the adhesion in flexure of SBR-modified mortar adding Fly Ash(FA). From the test results, the adhesion in flexure is seriously affected by polymer-binder ratios and adding content of FA. The maximum adhesion in flexure of SBR- modified mortar is about 1.46 times, the plain cement mortar. It is apparent that the adhesion in flexure of SBR-modified mortars by polymer-binder ratios is much more improved than that by adding contents of AF.

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