• Title/Summary/Keyword: Polymer melt

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Modeling of Passive Heating for Replicating Sub-micron Patterns in Optical Disk Substrates (단열층을 이용한 광디스크 기판 성형에 대한 수치 해석)

  • 배재철;김영민;김홍민;강신일
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.80-83
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    • 2003
  • Transcribability of pit or land groove structures in replicating an optical disk substrate greatly affects the performance of a high-density optical disk. However, a solidified layer, generated during the polymer filling, deteriorates transcribability because the solidified layer prevents the polymer melt in filling the sub-micro patterns. Therefore, the development of the solidified layer during filling stage of injection molding must be delayed. For this delay, passive heating by insulation layer has been used. In the present study, to examine the development of the solidified layer delayed by passive heating, the flow of polymer melt with passive heating was analyzed. Passive heating markedly delayed the development of the solidified layer, reduced the viscosity of the polymer melt, and increased the fluidity of the polymer melt in the vicinity of the stamper surface with the sub-micro patterns. As a result, we predict that passive heating can improve transcribability of an optical disk substrate. To verify our prediction, we fabricated an optical disk substrate by using passive heating of a mold and measured the transcribability.

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Modeling of Passive Heating for Replicating Sub-micron Patterns in Optical Disk Substrates (단열층을 이용한 광디스크 기판의 서브 미크론 성형에 대한 수치 해석)

  • 배재철;김영민;김홍민;강신일
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.39-44
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    • 2004
  • Transcribability of pit or land groove structures in replicating an optical disk substrate greatly affects the performance of a high-density optical disk. However, a solidified layer, generated during the polymer filling, deteriorates transcribability because the solidified layer prevents the polymer melt from filling the sub-micro patterns. Therefore, the development of the solidified layer during filling stage of injection molding must be delayed. For this delay, passive heating by insulation layer has been used. In the present study, to examine the development of the solidified layer delayed by passive heating, the flow of polymer melt with passive heating was analyzed. Passive heating markedly delayed the development of the solidified layer, reduced the viscosity of the polymer melt, and increased the fluidity of the polymer melt in the vicinity of the stamper surface with the sub-micro patterns. As a result, we predict that passive heating can improve transcribability of an optical disk substrate. To verify our prediction, we fabricated an optical disk substrate by using passive heating of a mold and measured the transcribability of an optical disk substrate.

Evaluation of thymolphthalein-grafted graphene oxide as an antioxidant for polypropylene

  • Bagheripour-Asl, Mona;Jahanmardi, Reza;Tahermansouri, Hasan;Forghani, Erfan
    • Carbon letters
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    • v.25
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    • pp.60-67
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    • 2018
  • In the present work, capability of thymolphthalein-grafted graphene oxide, which was successfully synthesized in this study, in stabilization of polypropylene against thermal oxidation were investigated and compared with that of SONGNOX 1010, a commercially used phenolic antioxidant for the polymer. The modified graphene oxide were incorporated into polypropylene via melt mixing. State of distribution of the nanoplatelets in the polymer matrix was examined using scanning electron microscopy and was shown to be homogeneous. Measurements of oxidation onset temperature and oxidative induction time revealed that thymolphthalein-grafted graphene oxide modifies thermo-oxidative stability of the polymer in the melt state remarkably. However, the efficiency of the nanoplatelets in stabilization of polypropylene against thermal oxidation in melt state was shown to be inferior to that of SONGNOX 1010. Furthermore, oven ageing experiments followed by Fourier transform infrared spectroscopy showed that the modified graphene oxide improves thermo-oxidative stability of the polymer strongly in the solid state, so that its stabilization efficiency is comparable to that of SONGNOX 1010.

Effects of Organosilicate Structure on Melt Intercalation of Thermoplastic Polymers (유기화제 구조가 열가소성 나노복합체의 제조에 미치는 영향)

  • 어태식;김성수;송기국;김준경
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.794-801
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    • 2000
  • The effect of chain length and packing density of intercalated surfactants, annealing temperature, and annealing time on static melt intercalation of thermoplastic polymers was examined using x-ray and FTIR spectroscopy. Although melt intercalation of polymers was not successful when alkyl chains in organosilicates form a lateral monolayer structure, the type and structure of surfactants could not much affect final interlayer distances of most polymer/silicate hybrids. As annealing time increases, interlayer distance in organosilicates increases while the dispersity of the spacing between silicate layers decreases. However, the dispersity of interlayer spacing as well as interlayer distance in organosilicates increase with annealing temperature.

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Novel Processing Technology of Nanocomposites Using supercritical fluid

  • Hong, Young-Ki;Lee, Hyun-Jung;Lee, Sang-Soo;Park, Min;Kim, Jun-Kyung;Lim, Soon-Ho
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.215-215
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    • 2006
  • The cyclic butylene terephthalte oligomer was synthesized and the composition of butylenes terephthalate cyclic oligomers was 51.2 % of dimer, 28.1 % of trimer, 7.9 % of tetramer, 8 % of pentamer and 4.8% of hexamer. Polybuthylene terephthalate was polymerized using this cyclic oligomer in the condition of melt process and supercritical process. And PBT/clay nanocomposite were manu- factured from melt process and supercritical process. Chlorodifluoro- methane(HCFC-22) was used as a solvent which has critical point ($Tc=96.2^{\circ}C$, Pc=49.7bar). Also polymer nanocomposite were manufactured using rapid expansion of supercritical solution process.

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Effects of Filler Characteristics and Processing Conditions on the Electrical, Morphological and Rheological Properties of PE and PP with Conductive Filler Composites

  • Kim, Youn-Hee;Kim, Dong-Hyun;Kim, Ji-Mun;Kim, Sung-Hyun;Kim, Woo-Nyon;Lee, Heon-Sang
    • Macromolecular Research
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    • v.17 no.2
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    • pp.110-115
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    • 2009
  • The electrical, morphological and rheological properties of melt and dry mixed composites of poly ethylene (PE)/graphite (Gr), polypropylene (PP)/Gr and PP/nickel-coated carbon fiber (NCCF) were investigated as a function of filler type, filler content and processing temperature. The electrical conductivities of dry mixed PP/NCCF composites were increased with decreasing processing temperature. For the melt mixed PP/NCCF composites, the electrical conductivities were higher than those of the melt mixed PE/Gr and PP/Gr composites, which was attributed to the effect of the higher NCCF aspect ratio in allowing the composites to form a more conductive network in the polymer matrix than the graphite does. From the results of morphological studies, the fillers in the dry mixed PP/NCCF composites were more randomly dispersed compared to those in the melt mixed PP/NCCF composites. The increased electrical conductivities of the dry mixed composites were attributed to the more random dispersion of NCCF compared to that of the melt mixed PP/NCCF composites. The complex viscosities of the PP/Gr composites were higher than those of the PP/NCCF composites, which was attributed to the larger diameter of the graphite particles than that of the NCCF. Furthermore, the fiber orientation in the 'along the flow' direction during melt mixing was attributed to the decreased complex viscosities of the melt mixed PP/NCCF composites compared those of the melt mixed PP/Gr composites.

Processability Enhancement in Melt Processing of Poly(ethylene naphthalate) (폴리(에틸렌 나프탈레이트)의 가공 특성 향상 연구)

  • Kim Hyogap;Kang Ho-Jong
    • Polymer(Korea)
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    • v.29 no.5
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    • pp.475-480
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    • 2005
  • The lowering of melt viscosity has been investigated to achieve the processability enhancement in poly(ethylene naphthalate) (PEN) melt processing by the reactive melt blending with poly(ethylene terephthalate) (PET) and introducing lubricant as well. CaST lubricant resulted in the lowering of PEN melt viscosity but noticeable mechanical property drop was found in PEN with more than $2wt\%$ of lubricant due to the acceleration of thermal degradation by excess lubricant. PEN/PET (90/10) blend has less melt viscosity than PEN and transesterification between two polymers caused the additional viscosity depression. further viscosity lowering was found in PEN/PET blend with CaST since CaST is acting as the catalyst of transesterification as well as a lubricant in PEN/PET blend.

Melt Rheology and Property of Short Aramid Fiber Reinforced Polyethylene Composites (아라미드단섬유강화 폴리에틸렌복합재료의 용융특성 및 물성)

  • Choi, Chi Hoon;Ok, Young Sook;Kim, Byung Kyu;Ha, Chang Sik;Cho, Wong Jei;Shin, Young Jo
    • Applied Chemistry for Engineering
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    • v.3 no.1
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    • pp.81-87
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    • 1992
  • Polyethylenes were reinforced with short aramid fibers on an open roll. Fiber orientation and the anisotropy of physical property were studied using scanning electron microscopy and tensile tester, together with the melt properties from an RDS rheometer. It was found that fiber orientation was obtained in roll operation, and the anisotropy of property became greater with the increase of fiber loading. Melt viscosity measurements indicated that the viscosity increases with fiber loading, with the effect much more pronounced at low loading and low frequency.

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