• 유변학
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• 제11권2호
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• pp.159-167
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• 1999

샌드위치 사출성형 공정은 기존의 사출성형 공정이 가지지 못하는 여러 장점들로 인해 최근 산업적으로 주목 받고 있는 고분자 가공 공정이다. 이 공정의 해석적인 접근은 거의 불가능하므로, 본 연구에서는 수치모사를 통해서 샌드위치 사출성형의 충전 공정을 연구하였다. 수치모사는 기본적으로 유한요소법을 사용하였고 Flow Analysis Network(FAN)/관할체적(Control Volume)법 등을 함께 이용하였다. 그리고 skin polymer의 선단을 확인할 수 있는 기존의 충전율 변수와 함께 skin polymer와 core polymer의 경계를 표시하는 새로운 충전율 변수를 도입하였고 이것을 이용하여 core polymer의 선단을 추적하였다. 새로운 충전율 변수는 두께 방향으로 온도장을 풀기 위해 나눈 각 층에서 정의되었다. 수치모사에 사용된 skin polymer와 core polymer로는 물성이 다른 두 고분자 물질을 주입시켜서 나타나는 충전 형태를 비교했다. 즉, 점도 상수, power-law 지수 등과 같은 유변 물성이 다른 두 고분자 물질을 충전시키기 위해 공정상 필요한 입구에서의 압력 등을 계산했으며 나중에 들어가게 되는 core polymer의 충전 완료 후 금형 내에서의 두께 방향과 흐름 방향으로의 분포 등을 구하였다. 또한 실제 공정 상에서 가공조건에 해당되는 switchover time과 벽 온도 등의 조건을 바꿔가면서 수치모사를 진행하였다. 사례 연구를 통하여 얻어진 물성과 가공 조건에 따른 core polymer의 충전 형태와 입구에서의 압력 등은 샌드위치 사출성형의 산업적 이용에 매우 유용하게 사용될 수 있다.

• 접착 및 계면
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• 제3권4호
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• pp.27-36
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• 2002

다양한 가능을 가진 고분자 복합재료인 Core-shell 복합인자를 제조하여 부직포 바인더로 사용하기 위하여 유기/유기계 core-shell 에멀젼 중합을 시도하였다. 유기/유기계 Core-shell 중합으로 메틸메타아크릴레이트(MMA), 스티렌(St)의 core와 shell의 단량체, 개시제는 과황산암모늄(APS) 유화제는 도데실벤젠슬폰나트륨(SDBS)의 농도, 교반속도를 변화시켜 전환율, 분자량, 입자경과 입자형태, 유리전이온도, 인장강도를 측정하여 최적반응조건을 산출하였다. 1) PMMA, PSt core와 shell의 입자중합은 각각 개시제의 농도 $1.58{\times}10^{-3}mol/L$와 $4.0{\times}10^{-4}mol/L$가 최적이다. 2) PMMA/PSt의 PMMA core 중합에서 유화제의 농도는 $1.45{\times}10^{-5}mol/L$, PSt/PMMA의 PSt core 중합은 $2.91{\times}10^{-5}mol/L$가 최적이다. 3) 유화중합에 최적교반속도는 200 rpm이며, 입자안정성은 유화제 첨가량과 비례하여 증가하였다. 4) Core-shell 복합입자는 동일조성의 공중합체에 비하여 유리온도 조절이 용이하고, 인장강도값도 높게 측정되었다.

• Elastomers and Composites
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• 제51권4호
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• pp.275-279
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• 2016

Additive manufacturing or 3D printing is a new manufacturing process and its application is getting growth. However, the product qualities such as mechanical strength, dimensional accuracy, and surface quality are low compared with conventional manufacturing process such as molding and machining. In this study not only mechanical characteristics of polymer sandwich panel having three dimensional core layer but also mechanical characteristics of core layer itself were analyzed. The shape of three dimensional core layer was pyramidal kagome structure. This core layer was fabricated by two different methods, injection molding with PP resin and material jetting type 3D printing with acrylic photo curable resin. The material for face sheets in the polymer sandwich panel was PP. Maximum load, stiffness, and elongation at break were examined for core layers fabricated by two different methods and also assembled polymer sandwich panels. 3D printed core showed brittle behavior, but the brittleness decreased in polymer sandwich panel containing 3D printed core. The availability of 3D printed article for the three dimensional core layer of polymer sandwich panel was verified.

• Macromolecular Research
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• 제9권1호
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• pp.51-65
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• 2001

Two-stage emulsion polymerizations of hydrophobic monomers on hydrophilic seed polymer particles were carried out to make core-shell composite particles. It was found that the loci of polymerization in the second stage were the surface layer of the hydrophilic seed latex particles, and that it has resulted in the formation of either eccentric core-shell particles with the core exposed to the aqueous phase or aggregated nonspherical composite particles with the shell attached on the seed surface as many small separated particles. The driving force of these phenomena is related to the gain in free energy of the system in going from the hydrophobic polymer-water interface to hydrophilic polymer-water interface. Thermodynamic analysis of the present polymerization system, which was based on spreading coefficients, supported the likely occurrence of such nonspherical particles due to the combined effects of interfacial free energies and phase separation between the two polymer phases. A hypothetical pathway was proposed to prepare hydrophilic core-hydrophobic shell composite latex particles, which is based on the concept of opposing driving and resistance forces for the phase migration. It was found that the viscosity of the monomer-swollen polymer phase played important role in the formation of particle morphology.

• 한국고분자학회:학술대회논문집
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• 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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• pp.180-180
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• 2006

A novel preparation method for core/shell nanoparticles with protein drug-loaded lipid core was designed and characterized. The lipid core is composed of lecithin and protein drug and the polymeric shell is composed of Pluronics (poly (ethylene oxide)-poly (propylene oxide)-poly(ethylene oxide) triblock copolymer, F-127 For the application of core/shell nanoparticles as a protein drug carrier, lysozyme and Vascular Endothelial Growth Factor (VEGF) were loaded into the core/shell nanoparticles by electrostatic interaction and the drug release pattern was observed by manipulating the polymeric shell.

• 한국응용과학기술학회지
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• 제26권2호
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• pp.199-204
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• 2009

Silicone dioxide absorbed polyoxyethylene alkylether sulfate (EU-S133D) surfactant was prepared. Core-shell polymers of inorganic/organic pair, which have both core and shell component, were synthesized by sequential emulsion polymerization using Acrylate as a shell monomer and potassium persulfate (KPS) as an initiator. We found that when Acrylate core prepared by adding 2.0 wt% EU-S133D, silicone dioxide/Acrylate core-shell polymerization was carried out on the surface of silicone dioxide particle without forming the new silicone dioxide particle during acrylate shell polymerization in the inorganic/organic core-shell polymer preparation. The structure of core-shell polymer were investigated by measuring to the thermal decomposition of polymer composite using thermogravimetric analyzer and morphology of latex by scanning electron microscope(SEM).

• 한국응용과학기술학회지
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• 제27권1호
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• pp.56-60
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• 2010

Titanium dioxide particles are used as photocatalysts, sensors, adsorbents and catalyst. Core-shell polymers of inorganic/organic pair, which have both core and shell component, were synthesized by sequential emulsion polymerization using Acrylate as a shell monomer and potassium persulfate (KPS) as an initiator. We found that when Acrylate core prepared by adding 0.5~2.0 wt% EU-S133D, Titanium dioxide / Acrylate core-shell polymerization was carried out on the surface of Titanium dioxide particle without forming the new Titanium dioxide particle during acrylate shell polymerized in the inorganic/organic core-shell polymer preparation. The structure of core-shell polymer were investigated by measuring to the thermal decomposition of polymer composite using thermogravimetric analyzer(TGA) and morphology of latex by scanning electron microscope(SEM).

• 한국응용과학기술학회지
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• 제25권3호
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• pp.404-409
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• 2008

The core-shell composite particles of inorganic/organic were polymerized by using styrene(St) as a shell monomer and potassium persulfate (KPS) as an initiator. We studied the effect of core-shell structure of silicone dioxide/styrene in the presence of an anionic surfactant sodium lauryl sulfate (SLS) and polyoxyethylene alky lether sulfate (EU-S133D). We found that when $SiO_2$ core/PSt shell polymerization was prepared on the surface $SiO_2$ particle, to minimize the coagulation during the shell polymerization, the optimum conditions were at concentration of $2.56{\times}10^{-2}mole/L$ SLS. The structure of core-shell polymer was confirmed by measuring the thermal decomposition of polymer composite using thermogravimetric analyzer and morphology of core-shell polymer particles by transmission electron microscope (TEM).

• 접착 및 계면
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• 제11권3호
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• pp.112-119
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• 2010

PMMA와 PBA core 제조 시 개시제는 APS를, 유화제 SDBS의 농도를 0.01에서 0.03 wt% 일 때 전환율이 95.8과 92.3%로 가장 우수하였으며, core-shell 복합입자의 제조 시에는 SDBS의 농도 0.02 wt% 일 때 PMMA/PBA core-shell 복합입자는 전환율이 90.0%, PBA/PMMA core-shell 복합입자는 89.0%가 되었다. FT-IR 분석과 GPC에 의한 평균분자량 측정을 통해 core와 shell 단량체들이 중합되어 있음을 확인하고, 복합입자의 형태는 상온에서의 필름형성정도와 TEM 분석으로 확인하였다. DSC에 의해 유리전이온도를 측정함으로써 일반 공중합체와는 달리 2개의 유리전이온도가 존재하여 core-shell 복합입자가 형성되었음을 알 수 있고, 각각의 core-shell 복합입자의 인장강도와 신율의 측정을 통해 고기능성 접착바인더로서의 사용가능성을 확인하였다.

• 한국응용과학기술학회지
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• 제19권4호
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• pp.265-272
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• 2002

$CaCO_{3}$ absorbed sodium lauryl sulfate (SLS) surfactant was prepared, Core-shell polymers of inorganic/organic pair, which have both core and shell component, were synthesized by sequential emulsion polymerization using styrene(St) as a shell monomer and potasium persulfate (KPS) as an initiator, We found that when $CaCO_{3}$; core prepared by adding 2,0 wt% SLS, $CaCO_{3}$ core/PSt shell polymerization was carried out on the surface of $CaCO_{3}$ particle without forming the new PSt particle during St shell polymerization in the inorganic/organic core-shell polymer preparation, The structure of core-shell polymer were investigated by measuring the degree of decomposition of $CaCO_{3}$ using HCl solution, thermal decomposition of polymer composite using thermogravimetric analyzer and morphology by scanning electron microscope.