• Title/Summary/Keyword: Polymer cement mortar

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Effect of Polymers on the Freezing and Thawing Resistance of Hardened Cement Mortar (시멘트 경화체의 동결융저항성에 미치는 Polymer의 영향)

  • 이선우;김정환;최상흘;한기성
    • Journal of the Korean Ceramic Society
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    • v.28 no.7
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    • pp.509-516
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    • 1991
  • The effect of various polymers on the freeze-thaw resistance of hardened cement mortar was investigated. For this study, styrene butadiene rubber (SBR), ethylene vinyl acetate (EVA), polyvinyl alcohol (PVA) were used to prepare cement mortar specimen, and then freeze-thaw experiment was carried out. By adding SBR adn EVA to the specimen, the freeze-thaw resistance of specimens was improved, but when PVA was added to the specimen, its freeze-thaw resistance was lowered. Particularly, the specimens which were added 5, 10% of SBR and 5% of EVA showed excellent freeze-thaw resistance in the salt environment.

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The Combustion Character of Polymer Modified Cement Mortar (폴리머 시멘트 모르타르의 연소특성 평가)

  • Park, Dong-Cheon;Oh, Kwang-Suek;Kim, Hyo-Youl;Oh, Sang-Gyun;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.63-66
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    • 2008
  • Not only mechanical properties, bonding properties, electro chemical properties, etc. but also fire safety is required in patch repair materials such as polymer modified cement mortar (PCM) which are used to deteriorated reinforced concrete structure. Unfortunately, it is very difficult to choice the appropriate repair materials because there are not enough information about fire safety properties of PCM. In this study, The combustion characters of PCM were evaluated through the heat release rate test and non-combustibility test. The pyrogenicity test uses the cone calorimeter based on the oxygen consumption method. The non-combustibility test is from the temperature change inside the furnace during the test. The effect of the types of polymer and polymer content were evaluated from the series of test. The results are like followings. 1) The higher the W/C of PCM, the lower the gross calorific value and heat generation rate in the heat release rate test. The amount of heat generation of PCM is like the order of VVA, EVA, and SBR in this study. 2) Some materials such as E45-100, E50-100, E60-100, S50-50, and S50-100 were estimated as not appropriate building materials in the non combustibility test.

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Evaluation of Fire Resistance Performance of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 내화성능 평가)

  • Jeon, Ki-Soo;Sim, Sang-Rak;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.2
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    • pp.133-142
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    • 2023
  • In this study, the fire resistance capabilities of polypropylene fiber-reinforced polymer-modified cement mortar were assessed to guarantee the fire resistance fo this materials, commonly employed in the repair of concrete structures. Experimental outcomes revealed that an increased water and polymer content heightened the likelihood of spalling, while longer polypropylene fibers and elevated polymer concentrations proved more effective in mitigating spalling.

Bond Performance of Magnesium Potassium Phosphate Cement Mortar according to Moisture Condition of Substrate (바탕면 함수조건에 따른 마그네시아 인산칼륨 시멘트 모르타르의 부착성능)

  • Kang, Suk-Pyo;Kim, Jae-Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.1
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    • pp.15-22
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    • 2017
  • This study focuses on the investigation of bond strength of magnesium potassium phosphate cement mortar(MKPC) according to moisture condition of substrate. Tensile bond test, shear bond test and interfacial bond test are adopted for evaluating the adhesion characteristics of MKPC to conventional cement mortar substrate. The main experimental variables are test methods and moisture levels of substrate. Because the moisture condition of the substrate may be critical to achieving bond, optimum moisture condition for a conventional concrete substrate has evaluated in this study. The results are as follows ; The effects of moisture condition at substrate into the bonding of MKPC are less different than polymer cement mortar and epoxy mortar. But the saturated and surface dry condition is the most appropriate moisture level among the considered, followed by saturated condition and wet condition. Thus, an adequate moisture level of substrate for MKPC is essential for good bond strength.

Performance Evaluation of Repair Methods for RC structures by Accelerating Test in Combined Deterioration Chamber and Long-Term Field Exposure Test (복합열화촉진실험 및 장기현장폭로실험에 의한 RC구조물 보수공법의 보수성능평가)

  • Kwon Young-Jin;Kim Jae-Hwan;Han Byung-Chan;Jang Seung-Yup
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.349-356
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    • 2006
  • At present, the selecting system and analytic estimation criterion on repair materials and methods of the deteriorated RC structures have not yet been set up in domestic. Under these circumstances, deterioration such as shrinkage crack, corrosion of rebar has been often occurred after repair, and this finally results in too frequent repairs. In this study, three types of repair methods were experimentally investigated by the accelerating test in a combined deterioration chamber and long-term field exposure test. Three types of repair methods applied in this study belong to a group of polymer cement mortar, which is commonly used in repair works. According to the results of this study, durability of repair mortar layers and corrosion properties of recovered rebar could be investigated in short period by the accelerating test in a combined deterioration chamber, which can simulate the condition of repeated high-and-low temperature and repeated dry-and-wet environment, spraying chloride solution and emitting $CO_2$ gas. After 36 month long-term filed exposure test in the coastal area, harmful macro-cracks are observed in the polymer cement mortar layer of some repair methods. These crack are considered to result from drying shrinkage of polymer cement mortar. Also, after 36 month exposure, amount of corrosion area and weight loss of rebar are found to be different according to the types of repair methods.

Exploring the Flexural Bond Strength of Polymer-Cement Composition in Crack Repair Applications (균열 보수용 폴리머 시멘트 복합체의 휨접착강도에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.1
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    • pp.23-34
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    • 2024
  • This research aims to assess the flexural bonding efficacy of polymer-cement composites(PCCs) in mending cracks within reinforced concrete(RC) structures. The study involved infilling PCCs into cement mortar cracks of varying dimensions, followed by evaluations of enhancements in flexural adhesion and strength. The findings indicate that the flexural bond performance of PCCs in crack repair is influenced by the cement type, polymer dispersion, and the polymer-to-binder ratio. Specifically, the use of ultra-high early strength cement combined with silica fume resulted in an up to 19.0% improvement in flexural bond strength compared to the application of ordinary Portland cement with silica fume. It was observed that the augmentation in flexural strength of cement mortar filled with PCCs was significantly more dependent on the depth of the crack rather than the width. Furthermore, PCCs not only acted as repair agents but also as reinforcement materials, enhancing the flexural strength to a certain extent. Consequently, this study concludes that PCCs formulated with ultra-high early strength cement, various polymer dispersions, silica fume, and a high polymer-to-binder ratio ranging from 60% to 80% are highly effective as maintenance materials for crack filling in practical settings.

A Study on the Basic Properties of Polymer Cement Mortar Using SBR Latex with Blast-Furnace and Fly Ash (폴리머 디스퍼전 SBR과 고로슬래그 미분말 및 플라이애시를 사용한 폴리머 시멘트 모르타르의 기초적 성질에 관한 연구)

  • Kim, Wan-Ki;Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.1
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    • pp.1-10
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    • 2021
  • The purpose of this study is to evaluate the improvement of flow, compressive and flexural strengths of polymer cement mortar(PCM) using SBR latex mixed with blast-furnace slag and fly ash. The test specimens were prepared with SBR polymer dispersion, two types of admixture (blast-furnace slag and fly ash), five polymer-cement ratios (P/C; 0, 5, 10, 15 and 20%), and six admixture contents (0, 3, 5, 10, 15 and 20%), plain cement mortar was also made for comparison. From the test results, the flow of PCM was significantly improved compared to ordinary cement mortar, but the flow was slightly reduced when mixed with blast-furnace slag, and the flow was similar to PCM when mixed with fly ash. In addition, the compressive strength of PCM mixed with admixtures was significantly improved, but the flexural strength did not improve except for some mortars. It can be stated that the optimum mix proportions of PCM using SBR with admixture contents 10 to 15% and P/C 10% for the compressive strength improvement, and P/C 20% for flexural strength improvement are recommended respectively in this study.

Development of Polymer Mortar Floor Members for Swine Housing Reinforced by FRP (FRP 보강 폴리머 모르터를 이용한 돈사 바닥재 개발)

  • 유능환
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.42 no.4
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    • pp.124-129
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    • 2000
  • The objective of this study is to develop a polymer mortar floor members for wine housing with high strength and durability using unsaturated polyester resin to complement defects of conventional cement concrete. Physical and mechanical properties of the polymer mortar floor members for swine housing are also investigated. Specimens with different panel thickness and FRP reinforcement are prepared, tested, and analyzed with respect to structural behaviors. Cracking moment is mostly affected by the thickness and reinforced FRP. Data of the study can be applied to the designing and planning of floor members for swine housing.

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Strength Properties of Polymer-Modified Cement Mortar (분말형 폴리머 시멘트모르타르의 강도 특성)

  • Kim, Seong-Soo;Jung, Ho-Seop;Lee, Jeong-Bae;Yoon, Ha-Young;Han, Seung-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.571-574
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    • 2005
  • This study investigated the strength of concrete to improve construction material with polymer cement mortar. Some mixtures composed of Styrene-Butadiene Rubber(SBR) and Ethylene Vinyl Acetate(EVA) Poly Vinyl Alcohol(PVA) were studied. The three mixtures carried out the physical, mechanical test to determine its properties which a include : compressive, flexural, bond strength test. The test results show that the compressive strength was increased at long-term age when compared to early ages for increasing polymer contents. It was found that flexural strength and bond strength became larger as polymer to cement ratio became higher.

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Drying Shrinkage Reduction of Redispersible Polymer Powder-Modified Mortars Using Powdered Shrinkage-Reducing Agent (분말수축저감제를 이용한 제유화형 분말수지 혼입 폴리머 시멘트 모르터의 건조수축 저감효과)

  • ;Ohama, Yoshihiko
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.231-236
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    • 1998
  • In general, the drying shrinkage of polymer-modified mortars using redispersible polymer powders is much higher than that of unmodified mortar. The purpose of this study is to reduce the drying shringkage of polymer-modified mortars using a redispersible poly(ethylene-vinyl acetate) (EVA) powder, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. Polymer-modified mortars using the redispersible EVA powder with powdered shrinkage-reducing agent were prepared with various polymer-cement ratios and shrinkage-reducing agent contents, and tested for drying shrinkage and strength. From the test results, the drying shrinkage of the redispersible EVA powder-modified mortars with a powdered shrinkage agent is remarkably reduced with increasing shrinkage-reducing agent content, and becomes approximately a half of that of the redispersible EVA powder-modified mortars with the same polymer-cement ratios and without the shrinkage-reducing agent at a shrinkage-reducing agent content of 6%.

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