• Title/Summary/Keyword: Polymer Cement Mortar

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A Study on te Water Diffusion of Polymer-Modified Mortars in Drying Process (건조과정에 있어서 폴리머 시멘트 모르터의 수분확산에 관한 연구)

  • 조영국;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.135-143
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    • 1996
  • Diffusion of water in hardened cement concrete and mortar influences on the dry shrinkage. creep. modulus of' elasticity, etc. In general, water loss through drying process in polymer-modified concrete and mortar is small compared with that of unmodified concrete and mortar due to the films formed by polymer as cement modifieder. The purpose of this study is to investigate the diffusion process of water in the polymer-modified mortars. The polymer-modified mortars using three polymer dispersions and epoxy resin are prepared with various polymer-cement ratios, and water diffusion coefficient of polymer-modified mortars according to inside water content is calculated. From the test results, the water diffusion coefficient of polymer modified mortars i s smaller than that of unmodified mortars and decreases with increasing polymer cement ratio.

Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

Effects of Admixtures in Properties of Polymer Cement Mortar for Concrete Repair (혼화재료가 보수용 폴리머 시멘트 모르타르의 성질에 미치는 영향)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.1
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    • pp.85-94
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    • 2007
  • The EVA polymer is used as a modifier in the repair mortar, which contains various admixtures and mineral admixtures. It has been reported that the effect of polymer in cement mortar by the cement-polymer ratio only, but effect of admixtures over the polymer mortar was unknown. In this study, the fresh and mechanical properties of polymer cement mortar influenced by the range of admixtures(CSA expansive addictive, CSA accelerator, gypsum, silica fume) ratio were investigated.

Strength Properties of Polymer-Modified Repair Mortars According to Curing Conditions and Repair Methods (양생조건 및 보수방법에 따른 폴리머시멘트모르타르의 강도 성상)

  • Kim, Wan-Ki;Jo, Young-Kug
    • Journal of the Korea Concrete Institute
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    • v.19 no.4
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    • pp.457-465
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    • 2007
  • In this paper, polymer-modified repair materials using polymer dispersions with six repair methods are prepared with various polymer-cement ratios, and tested for compressive and flexural strengths through each curing condition such as dry cure, water cure, and freezing and thawing cyclic action. And, the adhesive interface between the polymer-modified mortar and mortar substrate is observed by a scanning electron microscope. From the test results, the compressive and flexural strengths of cement mortar repaired by polymer-modified mortar are improved with a rise in the polymer-cement ratio regardless of the type of polymer and curing conditions. Such an improvement in the strengths of polymer-modified repair materials to ordinary cement mortar is explained by the high adhesion of polymer-modified mortar. Strength reduction of polymer-modified repair materials after freezing and thawing cyclic actions is recognized, but it is lower than that of unmodified mortar. Especially, cement mortar repaired by polymer-modified mortar with a St/BA emulsion has good strength properties compared with those of SBR latex and PA emulsion. Accordingly, it is judged that polymer-modified mortars with a St/BA emulsion are possible to use as repair materials to ordinary cement mortar and concrete.

Evaluation for Corrosion Prevention Properties of Steel Bar Corrosion Repair Method Composed of Primer and Section Restoration Mortar with Corrosion Inhibitor (방청제 혼입 프라이머 및 단면복구모르타르를 사용한 철근부식보수공법의 철근방청성능 평가)

  • Cho Bong Suk;Jang Jae Bong;Jang Jong Ho;Kim Yong Ro;Kang Suk Pyo;Kim Moo Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.793-796
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    • 2004
  • In domestic, various repair materials and method systems to keep up with these reinforced concrete deteriorated due to salt damage, carbonation. chemical decay et. being developed and applied. However, present polymer cement mortar applied to section restoration system cause the problem of long-term working and economica] efficiency. because that is divided into two process of liquid corrosion prevention agent and polymer cement mortar. In this background, accelerated test with due regard to $3\%$ NaCl soaking and autoclave cure was performed to confirm steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type. In conclusion. we confirmed application possibility and excellency of steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type comparing general polymer cement mortar applied to section restoration system of present study.

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The Study on the Properties of Polymer Emulson Modified Mortar -Effects of Polyacrylicacid Ester and Polystyrene Modified Mortar- (고분자에말죤의 첨가에 따른 시멘트모르터의 특성에 관한 연구 -Polyacrylicacid Ester 및 Polystyrene 에말죤의 첨가영향-)

  • 김창은;최강순
    • Journal of the Korean Ceramic Society
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    • v.12 no.4
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    • pp.9-18
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    • 1975
  • Polymer emulsion was used as the admixture for the purpose of increasing the mechanical properties of cement mortar. The effect of polymer emulsion admixture on compressive strength and tensile strength and chemical resistance, relative humidity on compressive and tensile strength, sand particles on water absorption were studied. The results were as follows. 1. Polymer emulson modified mortar cured under 95% of realative humidity showed lower strength than the mortar cured at dry condition. 2. The maximum strength was attained at 10~20% of polystyrene and polyacrylic acid ester polymer-cement mortar. 3. The modified mortar (sand size rate (-9+35)mech:(-35+60)mech=4 : 1) was 1.5 times lower than the modified mortar (1 : 1) in water absorption. 4. Compared with the ordinary mortar, the modified mortar showed 2~3 times greater chemical resistance for 5% HCl or 5% H2SO4.

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The Effect of Curing condition on Adhesion in Tension of Polymer-Modified Mortars (양생존건이 폴리머 시멘트 모르터의 접착강도에 미치는 영향)

  • 전우성;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.349-356
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    • 1997
  • The purpose of this study is to evaluate the effect of curing conditions on adhesion in tension of polymer-modified mortar to cement mortar substrate in comparision with ordinary cement mortar. The polymer-modifies mortars using two polymer dispersions and a redispersible polymer power are prepared with various polymer-cement ratios, and tested for the adhesion in tension of the specimens subjected to five curing conditions. From the test results, the adhesion in tension of polymer-modified mortars tends to increase with increasing polymer-cement ratio irrespective of the polymer types and curing conditions. It is apparent that adhesion in tension of polymer-modified mortars is considerably influenced by curing conditions.

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A study on the mechanical properties of the polymer cement mortar in a high temperature region (고온영역에서의 폴리머시멘트모르타르의 역학적 특성연구)

  • Yoon, Ung-Gi;Seo, Dong-Goo;Kwon, Young-Jin;Kim, Hyung-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.113-114
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    • 2014
  • Though polymer cement mortar is widely used to repair or reinforce concrete as it has superior adhesion, dense internal structure, chemical resistance, and workability in comparison to those of general cement mortar, studies on its behaviors in high temperature environment such as fire is urgently required. Accordingly, in this experiment, the degrees of reduction in the compressive strength at different temperatures was grasped applying ISO834 Heating Curve, and the effect of polymer content and type on compressive strength could be determined. As a result of this experiment, it is found that polymer type and content have a big effect on reduction of compressive strength in high temperature range, and not only the dynamic characteristics but also the combustion characteristics in high temperature range are required to be studied considering occurrence of a fire in the future.

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Bond Properties of Polymer Cement Mortar to Reinforced Steel Bar (폴리머 시멘트 몰탈의 철근 부착특성 평가)

  • Park, Dong-Cheon;Cho, Gyu-hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.106-107
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    • 2013
  • The purpose of this study is to characterize the bonding properties between reinforced bar and re-emulsion polymer cement mortar through the pull off test. The properties of polymer cement mortar before and after hardening were measured. Spiral reinforced steel bar was used to control the brittleness fracture of test specimens. In addition polymer content as experimental factors, the types of reinforced bar and corrosion were considered as well. Non linear FEM analysis was carried out to expect the behavior of bonding interface under the certain load.

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A Study on the Effects of Polymer in Repairing Mortar (폴리머가 보수용 모르타르에 미치는 영향에 관한 연구)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.180-183
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    • 2004
  • In general, the polymer is mainly used with the cement mortar with various admixtures for concrete repair. The properties of cement-polymer mortar was studied by the cement-polymer ratio only and ignored any influence of admixtures in the mortar. Therefore in this study, the test is carried out with 2 product of polymers(the same type produced by different companies) and various admixtures. It is found that the same type of polymers produced by different companies affect the properties of fresh and hardened concrete. As increasing the polymer proportion in mortar, the compressive strength and flexural strength are increased, and also drying shrinkages is increased.

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