• Title/Summary/Keyword: Polyester dyeing

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Recirculating Integrated System for the Treatment of Authentic Integrated-textile-dyeing Wastewater from Dyeing Industrial Complex (염색산업단지 종합폐수처리용 재순환 통합시스템)

  • Lee, Eun Ju;Lim, Kwang-Hee
    • Korean Chemical Engineering Research
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    • v.55 no.6
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    • pp.837-845
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    • 2017
  • A recirculating integrated system composed of a fluidized biofilter filled with waste-tire crumb media fixed with return sludge from wastewater treatment facility of D dyeing industrial center, and a UV/photocatalytic reactor packed with calcined $TiO_2$ coated-glass beads as photocatalyst-support, was constructed and was run to treat authentic textile-dyeing wastewater from D-dyeing industrial center, which was mixed with an alkaline polyester-weight-reducing wastewater and a wastewater from sizing process. As a result, its total removal efficiency(RE(tot)) of $COD_{cr}$ and colors were ca. 81% and 55%, respectively. The synergy effect of the recirculating integrated system to enhance total removal efficiency(RE(tot)) of $COD_{cr}$ and colors were evaluated at most ca. 7% and 3%, respectively. The fluidized biofilter and the UV/photocatalytic reactor were responsible for ca. 94% and 6% of the total $COD_{cr}$ removal efficiency, respectively, and were also responsible for ca. 86% and 14% of the total color-removal efficiency, respectively. Thus, the degree of the UV/photocatalytic reactor-unit process's contribution to RE(tot) of color, was about 2.4 times of that to RE(tot) of $COD_{cr}$. Therefore, the UV/photocatalytic reactor facilitated the more effective elimination of colors by breaking down the chemical bonds oriented from colors of dyes such as azo-bond, than $COD_{cr}$. In addition, the effect of the removal efficiency of each unit process(i.e., the fluidized biofilter or the UV/photocatalytic reactor) of the recirculating integrated system on RE(tot) of $COD_{cr}$ and colors, was analysed by establishing its model equation with an analytic correlation.

Mechanical Properties and 3D CAD Images of the Appearance of Knitted Fabric with Acetate/Polyester Composite Yarn by Different Yarn Twisting Methods (연사방법에 따른 아세테이트/폴리에스터 복합사 편성물의 역학적 특성 및 3D CAD System에 의한 외관특성)

  • Kim, So-Jin;Jeon, Dong-Won;Park, Young-Hwan
    • Textile Coloration and Finishing
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    • v.18 no.1
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    • pp.33-43
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    • 2006
  • The purpose of this study was to eximine the effect of different yam twisting methods on mechanical properties and 3D CAD images of plain knitted fabrics made of composite yarns. Six yams were used in this study: four different composite yams of the six consist of acetate and functional polyester (Poly-m) with the ratio of 70:30, and the rest two are the original acetate $100\%$ yam and the poly-m $100\%$ yarn. The four kinds of composite yarns were processed in combinations of twisting processes such as interlacing, false twisting, two for one twisting, combined twisting and single covering, and the two original yams were knitted without any twisting process. Sixteen mechanical properties of all the six knitted fabrics, knitted under the same knitting conditions, were measured by KES-FB system with the outer knit condition. The results were as follows; 1) When the sample applied with the false twisting process at the temperature as high as $220^{\circ}C$, ENT, B, HB, G and RC values of samples increased which leads to increasing dimensional stability. 2) To gain the high bending and shear properties in the single covering process, selecting the core yarn with such properties is the most important factor. 3) Interlacing process effected to increase RC value. 4) False twisting process after interlacing process gave bulkiness and un-interlaced part in yam was increased SMD value. The SMD value of the kilted fabric of the composite yarn, which was put through the combined twist process, was higher than those of which simple process such as the two for one twist or the single covering process applied. In order to achieve the silk-like surface feel of knitted fabric, the sin91e covering process is recommended. 5) Examining the simulation images of the knifed fabrics of composite yarn, which were generated by the 3D CAD system based on the mechanical properties of the fabric, led that appearance could be changed as different twisting methods were applied.

Effects of the Weaving Tension Characteristics on the Surface Properties of PET Fabrics for the Sensitive Garment (I) (직기장력특성이 감성 의류용 PET 직물의 표면특성에 미치는 영향 (I))

  • Kim Seung-Jin;Kang Ji-Man
    • Science of Emotion and Sensibility
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    • v.7 no.4
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    • pp.25-33
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    • 2004
  • This study surveys the fabric surface properties such as mean value of the friction coefficient(MIU), mean deviation of the friction coefficient(MMD) and mean deviation of surface roughness(SMD) due to warp and weft tension differences using KES-FB system. For this purpose, fabric is designed as 5 harness Satin weave using 75d/36f warp and 100d/192f weft polyester filaments, and is woven by OmegaR rapier loom by Textec Co.Ltd and Picanol-GTXR rapier loom by Picanol Co.Ltd respectively. These grey fabrics are processed on the same dyeing and finishing processes. The fabric surface properties according to the weaving looms are analysed with warp and weft weaving tensions. And also surveyed the difference of fabric surface properties according to the fabric positions such as center and each edge of fabrics for the sensitive garment.

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The dyeability of the heat resistant and biodegradable polyester with the variation of dyeing temperature (염색온도에 따른 고내열 생분해성 폴리에스테르계 섬유의 염색성)

  • Kim, Moon-Joung;Kim, Jong-Hoon;Park, Sung-Yoon
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.85-85
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    • 2011
  • 화학적 혹은 생물학적인 방법으로 합성된 생분해성 고분자(biodegradable polymers)는 환경 문제와 인간의 생명 유지와 같은 인간 생활과 밀접한 관계가 있는 적용 분야로 인해 많은 관심을 받고 있으며, 국내 플라스틱의 폐기량만 해도 2003년을 기준으로 연간 4,000톤을 쉽게 넘고 있고 재활용되는 양은 전체의 1/3 수준이며, 나머지 2/3는 소각되거나 매립되고 있다. 폴리에스테르계 생분해성 섬유는 "미생물이 분비하는 효소로, 분해 가능한 화학합성 섬유"로서, 미생물이 분비하는 가수분해 효소에 의해 고분자 쇄가 절단, 저분자량 화합물이 돼 미생물의 체내로 흡수되며, 이것이 미생물의 체내에서 효소작용에 의해 산화탄소와 물로 분해되는 섬유로 정의된다. 생분해성 고분자 중 화학합성 고분자인 지방족 폴리에스테르계 생분해성 고분자는 특히 환경 산업으로부터 많은 관심을 받고 있으며, 이러한 결정성 폴리에스테르계 고분자의 물성은 고분자의 결정화도 뿐만 아니라, 압력, 온도 등에 의해서 변할 수 있는 결정 구조에 의해 크게 영향을 받는다. 생분해성 섬유는 실용화가 이미 시작됐고, 다용도화와 수요 확대를 위해 많은 연구소와 대학, 기업들이 연구개발을 진행하고 있으며, 향후 석유자원이 고갈된다는 것은 명백한 사실이므로 이에 따라 화석자원의 절약과 유효 이용을 위해서라도 바이오 베이스 폴리머를 주원료로 한생분해성 섬유의 개발은 매우 중요한 의미를 갖는다. 본 연구에서는 합성섬유 중에서 75%의 비중을 차지하는 폴리에스테르를 대체 가능한 고내열생분해성 폴리에스테르계 직물을 제조하여 범용 폴리에스테르와 염색온도에 대한 염색성을 고찰하였다. 염색온도($100^{\circ}C$, $110^{\circ}C$, $120^{\circ}C$, $130^{\circ}C$)별, 3종의 분산염료의 농도(0.25,0.5,1.0,2.0%o.w.f)별 Build-up성 및 균염성을 비교하였으며, 염색 시료의 견뢰도를 평가하였다.

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The Textiles and the Performance Level in Developing the Pesticide Proof Clothing (기능성 농약방제복 개발을 위한 소재 및 성능에 관한 연구)

  • Hwang, Kyoung-Sook;Kim, Kyung-Ran;Lee, Kyung-Suk;Kim, Hyo-Cher;Kim, Kyung-Su;Baek, Yoon-Jeong
    • Journal of the Korean Society of Clothing and Textiles
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    • v.31 no.11
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    • pp.1611-1620
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    • 2007
  • The precaution to spray with agricultural chemicals is very important, in particular personal protective equipment against pesticide in order to protect farmers# pesticide poisoning. The Ministry of Agriculture and Forestry has proclaimed the announcement of pesticide proof clothing(PPC) in 1983, and revised it in 1987. The announcement had many performance items to achieve the high-quality protective clothing for pesticide including weight, density, force strength, dimensional change(in washing and drying), fastness(dyeing, washing, sweating and rubbing) and water resistance of clothes. Announcement of the PPC has better durability and penetration resistance function than former days, but the plenty of farmers didn#t wear it because of the intolerable heat. To increase wearing rates, the pesticide proof clothing must be estimated the water-vapour resistance. From the results, the developed PPC with polyester treated water-repellent showed the more excellent comfort than an existing PPC with nylon coated polyurethane. But the developed PPC appeared to have the low water-vapour resistance. Therefore, it is suggested that the property of pesticide penetration must be evaluated through the field test in the future study.

Hydrophilic Finish of Polyester Fabrics using Sericin Finishing Agents (세리신 가공제에 의한 폴리에스터 직물의 친수화 가공)

  • Park, In-Woo;Hwang, Gye-Soon;Hong, Young-Ki;Bae, Han-Soo;Bae, Kie-Seo
    • Textile Coloration and Finishing
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    • v.21 no.1
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    • pp.38-45
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    • 2009
  • First of all, the properties imparted to PET fabrics are resistance to and recovery from creasing or wrinkling when wet or dry; high resistance to stretch in the filament yarns but not in the staple; high abrasion resistance; good texture and appearance; resistance to heat ageing; good chemical resistance and good resistance, behind glass, to sunlight. But, the low moisture regain of PET fabric conduces to static troubles in textile processing. Furthermore, garments made from PET may, during wear, develop electric charges which attract to the fabric particles of soil(dirt, swarf, dust) flying in the air, so that the cuffs of shirts, for example, become soiled quickly and are not easily laundered clean. The sericin constitutes 25$\sim$30% of silk protein and surrounds the fibroin fiber with sticky layer that supports the formation of a cocoon. The useful biochemical properties of sericin protein are oxidation resistant, antibacterial, UV resistant, hydrophilic property, and good affinity with hydrophobic material. These properties can be used as an improving reagent or a coating agent for natural and synthetic fibers, fabrics, and other intermediate products. The sericin is also applied to cross-link, and can be blended with other materials. In this study, we modified the surface of PET fabric by mixture of sericin finishing agent; sericin, polyuretane binder and 1,2,3,4-butanetetracarboxylic acid (BTCA) cross-link agent. Also, we investigated the finshing effect; moisture regain, stiffness, handle, drape and electrostatic. The moisture regain of PET fabric treated with sericin finishing agent was higher than that of untreated PET fabric. As a result of evaluating influence about handle of PET fabrics treated with sericin finishing agent, it was confirmed that the sericin finishing agent could be use as a linen like finishing agent.

A Study on the Weight Reduction of PET Microfibre Treated with Sodium Diethylene Glycolate (SDEG) (Sodium Diethylene Glycolate (SDEG)에 의한 Polyester 신합섬직물의 감량가공에 관한 연구)

  • Lee, Joo-Hyoung;Kim, Sam-Soo;Huh, Man-Woo;Yoon, Jong-Ho;Cho, Yong-Suk
    • Textile Coloration and Finishing
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    • v.8 no.3
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    • pp.36-51
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    • 1996
  • In order to investigate the degradation behavior of PET fabrics, sodium diethylene glycolate (SDEG)-diethylene glycol (DEG) solutions were prepared and PET fabrics were treated in the solution. The dissolution rate constant and apparent activation energy of the PET fabrics were calculated by Eyring's and Arrhenius's equation respectively and measured dyeing properties, moisture and antistatic properties. Then compared SDEG-treated fabrics with NaOH-treated. The results were as follows; 1. PET fabrics decreased their weight in SDEG-DEG solution, and the decreasing rate showed a linear relationship to the treating time at constant temperature and concentration of SDEG-DEG solution. 2. The dissolution rate constant showed a linear relationship to the concentration of SDEGDEG solution and an exponential relationship to treating temperature. 3. Apparent activation energy of dissolution was 23.45 kcal/mol. 4. The K/S values and the ΔL values of fabrics treated with SDEG-DEG solution are higher and lower respectively than fabrics treated with NaOH. 5. SDEG-DEG solution treatment improved fabric's moisture regain and it reached almost maximum at about 40% weight loss. 6. In the both reagent the light, wet and sublimation fastness of fabrics are similar. 7. SDEG-DEG solution gave more electrical discharge effect to the fabrics than that of NaOH. 8. NaOH treated PET microfiber have crater-like surface, while SDEG-DEG solution give bathochromic effect to the PET microfiber because which has wrinkles on the surface.

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