• Title/Summary/Keyword: Point Laser Sensor

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Calibration off multiple-sensor measuring system for efficient visual inspection (형상 검사를 위한 multiple-sensor 측정 시스템의 캘리브레이션 연구)

  • 김승만;손석배;이관행
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.579-582
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    • 2002
  • In acquiring the surface information of a part, two types of measuring machines have been used: contact type and non-contact type. Since each measuring device has the pres and cons, an integrated measuring system is proposed to acquire the optimal point data. In order to implement the integrated measuring system, the relationship of coordinate systems between each measuring device should be established. In this paper, a new datum fixture and a calibration method for the multiple-sensor measuring system are proposed. The datum fixture is designed to interface two machines, a CMM and a laser scanner. The position of the datum fixture is calibrated by the axis information off motorized rotation stage which is used for a part setup.

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MEASUREMENT OF NUCLEAR FUEL ROD DEFORMATION USING AN IMAGE PROCESSING TECHNIQUE

  • Cho, Jai-Wan;Choi, Young-Soo;Jeong, Kyung-Min;Shin, Jung-Cheol
    • Nuclear Engineering and Technology
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    • v.43 no.2
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    • pp.133-140
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    • 2011
  • In this paper, a deformation measurement technology for nuclear fuel rods is proposed. The deformation measurement system includes a high-definition CMOS image sensor, a lens, a semiconductor laser line beam marker, and optical and mechanical accessories. The basic idea of the proposed deformation measurement system is to illuminate the outer surface of a fuel rod with a collimated laser line beam at an angle of 45 degrees or higher. For this method, it is assumed that a nuclear fuel rod and the optical axis of the image sensor for observing the rod are vertically composed. The relative motion of the fuel rod in the horizontal direction causes the illuminated laser line beam to move vertically along the surface of the fuel rod. The resulting change of the laser line beam position on the surface of the fuel rod is imaged as a parabolic beam in the high-definition CMOS image sensor. An ellipse model is then extracted from the parabolic beam pattern. The center coordinates of the ellipse model are taken as the feature of the deformed fuel rod. The vertical offset of the feature point of the nuclear fuel rod is derived based on the displacement of the offset in the horizontal direction. Based on the experimental results for a nuclear fuel rod sample with a formation of surface crud, an inspection resolution of 50 ${\mu}m$ is achieved using the proposed method. In terms of the degree of precision, this inspection resolution is an improvement of more than 300% from a 150 ${\mu}m$ resolution, which is the conventional measurement criteria required for the deformation of neutron irradiated fuel rods.

Trends of Sensor-based Intelligent Arc Welding Robot System (센서기반 지능형 아크 용접 로봇 시스템의 동향)

  • Joung, Ji Hoon;Shin, Hyeon-Ho;Song, Young Hoon;Kim, SooJong
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.10
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    • pp.1051-1056
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    • 2014
  • In this paper, we introduce an intelligent robotic arc welding system which exploits sensors like as LVS (Laser Vision Sensor), Hall effect sensor, voltmeter and so on. The use of industrial robot is saturated because of its own limitation, and one of the major limitations is that industrial robot cannot recognize the environment. Lately, sensor-based environmental awareness research of the industrial robot is performed actively to overcome such limitation, and it can expand application field and improve productivity. We classify the sensor-based intelligent arc welding robot system by the goal and the sensing data. The goals can be categorized into detection of a welding start point, tracking of a welding line and correction of a torch deformation. The Sensing data can be categorized into welding data (i.e. current, voltage and short circuit detection) and displacement data (i.e. distance, position). This paper covers not only the explanation of the each category but also its advantage and limitation.

Human Assisted Fitting and Matching Primitive Objects to Sparse Point Clouds for Rapid Workspace Modeling in Construction Automation (-건설현장에서의 시공 자동화를 위한 Laser Sensor기반의 Workspace Modeling 방법에 관한 연구-)

  • KWON SOON-WOOK
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.5 s.21
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    • pp.151-162
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    • 2004
  • Current methods for construction site modeling employ large, expensive laser range scanners that produce dense range point clouds of a scene from different perspectives. Days of skilled interpretation and of automatic segmentation may be required to convert the clouds to a finished CAD model. The dynamic nature of the construction environment requires that a real-time local area modeling system be capable of handling a rapidly changing and uncertain work environment. However, in practice, large, simple, and reasonably accurate embodying volumes are adequate feedback to an operator who, for instance, is attempting to place materials in the midst of obstacles with an occluded view. For real-time obstacle avoidance and automated equipment control functions, such volumes also facilitate computational tractability. In this research, a human operator's ability to quickly evaluate and associate objects in a scene is exploited. The operator directs a laser range finder mounted on a pan and tilt unit to collect range points on objects throughout the workspace. These groups of points form sparse range point clouds. These sparse clouds are then used to create geometric primitives for visualization and modeling purposes. Experimental results indicate that these models can be created rapidly and with sufficient accuracy for automated obstacle avoidance and equipment control functions.

Laser Auto Focus Using Non-Touch Sensor (비접촉 센서를 이용한 레이저 자동 포커싱)

  • 장정원;김재구;신보성;장원석;최지연
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.280-283
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    • 2003
  • In this paper, there was finding laser beam focal length using the camera at the work with laser preprocess. A process have some similarity that the laser direct writing was condition of unused other light source in order to a partical object of working substrate, so we worked finding focal length using yellow light. As we found focal lengths from three points of substrate edges, The focal length of all substrates was able to be computed by calculating a plane equation using these three point. Also we make a device and software that can automatically perform all of the processes.

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Development of On-machine Measurement System utilizing a Capacitive-type Sensor (정전용량형 센서를 이용한 기상계측시스템의 개발)

  • 김건희;박순섭;박원규;원종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.391-395
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    • 2002
  • This paper described about the ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a leaf spring mechanism and a capacitive-type sensor. The contact probe is attached on the z-axis during measurement while aspheric objects are supported on the single point diamond turning machine(SPDTM). The machine xz-axis motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed of On-machine Measurement System in this investigation is capable of providing a repeatability of 20 nanometers with a $\pm$20 uncertainty of 300 nanometers.

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Development of Horizontal Displacement Sensor for Rainfall-simulated Centrifugal Model Test (강우재현 원심모형실험에 적용하기 위한 수평변위 계측장치의 개발)

  • Lee, Chungwon;Park, Sungyong;Kim, Yongseong
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.12
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    • pp.71-77
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    • 2014
  • Heavy rainfall induces many disasters including slope failure and infrastructure collapse. In this point of view, rainfall-simulated centrifugal model test can be a reasonable tool to evaluate the stability of geotechnical structure. In order to obtain the displacements of a model in centrifugal model test, in general, LVDT and laser displacement sensor are used. However, when the rainfall is simulated, the LVDT has the problem of excessive infiltration into the model ground, and the laser displacement sensor provides the measuring result with inaccuracy due to the dispersion of the laser radiation. Hence, in this study, horizontal displacement sensor for rainfall-simulated centrifugal model test was developed. This sensor produced with a thin elastic steel plate and gave the accurate relationship between the displacement and the strain.

Multi-channel Lidar Processing for Terrain Segmentation (지형분할을 위한 다채널 라이다 데이터 처리)

  • Chu, Phuong;Cho, Seoungjae;Sim, Sungdae;Kwak, Kiho;Cho, Kyungeun
    • Proceedings of the Korea Information Processing Society Conference
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    • 2016.10a
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    • pp.681-682
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    • 2016
  • In this study we propose a novel approach to segment a terrain in two parts: ground and none-ground. The terrain is gained by a multi-channel 3D laser range sensor. We process each vertical line in each frame data. The vertical line is bounded by the sensor's position and a point in the largest circle of the frame. We consider each pair of two consecutive points in each line to find begin-ground and end-ground points. All points placed between a begin-ground point and an end-ground point are ground ones. The other points are none-ground. After examining all vertical lines in the frame, we obtain the terrain segmentation result.

A Study on Non-contact Measurement of 3D-Objects by Optical Probe Method (광촉침법에 의한 비접촉 3차원 형상측정에 관한 연구)

  • Kang, Young-June;Shin, Seong-Kook;Miyoshi, Takashi
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.4
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    • pp.119-126
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    • 1995
  • This paper presents a non-contact measuring system using one point measuring method to measure surface profiles of dies and clay models for practical use in the field of production engineering. The system has a laser beam probe similar to a measuring probe in a contact measuring system and CCD linear sensor used to detect 300mm measurement range, displacement of measured surfaces, from an origin. There is no mechanical interference between this measuring system and a measured surface in this system. In this measuring system, it was needed 500-600ms including data processing time to measure one point. The experiments showed that the standard deviation was 800 .mu.m and the reproducibility was also 100-210 .mu. m.

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Development of seam tracking sensing system for welding environment with wall (벽이 있는 용접 환경을 위한 용접선 검출 시스템 개발)

  • Park, Young-Kyun;Byun, Kyung-Seok
    • Journal of the Institute of Convergence Signal Processing
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    • v.11 no.4
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    • pp.338-344
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    • 2010
  • Both ends of welding line are often closed by wall in the welding of ship blocks. In this research, seam tracking sensing system for butt welding in the condition with wall was developed. Seam tracking sensing system measures position of carriage from wall and detects root-pass of welding line. The system consists of the laser displacement sensors and ultrasonic sensors. The laser displacement sensor reciprocal1y rotates by the motor and measures a distance from laser sensor to the welding material. The ultrasonic sensor measures a distance between welding system and walls. The distance measured by the ultrasonic sensor is used to get X(driving) position and to determine initial and end point of the weld line. Y(weaving) and Z(height) of the weld line are obtained by the distance measured by the laser displacement sensor and the orientation of the sensor. The sensing system includes the controller that is independent from the welding carriage. The seam tracking sensing system is attached to both side of welding carriage so that interference between welding torch and sensing system can be avoided during the welding. And both side sensing system minimize dead zone. Finally, developed sensing system was adhered to welding carriage and verified usefulness by experiments.