• Title/Summary/Keyword: Plunge Depth

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원통 플런지 연삭에서의 연삭력에 관한 연구

  • 박종찬;박철우;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.34-38
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    • 1996
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. In order to make parts which have high precison accuracy and high surface integrity, it is neccessary to consider grinding characteristics. these grinding characteristics are closely related grinding force. Soin this study, to examine closely characteristics of grinding force, effects of dressing condition, depth of cut and speed ratio on grinding force are considered. As the result, It is shown that grinding forces are affected bydressing condition, depth of cut and speed ratio and that there exist threshod grinding force and it also affected by dressing conditon.

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Experimental Analysis of the Parameters Governing Scour in Plunge Pool with Cohesionless Bed Material (침강지내 비점성하상의 세굴 지배인자에 대한 실험적 해석)

  • Son, Kwang Ik;Lee, Won Hwan;Cho, Won Cheol
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.4
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    • pp.123-129
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    • 1993
  • Because the existing scour prediction formulas for plunge pools of pipe culverts and spillways give a wide range of predicted scour depths, it is difficult to estimate actual scour depths. A review of literature showed that wide range of predicted values was caused mostly by lack of thorough analysis of the scour mechanism. In this study, the effects of the parameters govering scour were examined, and the scour potentials were measured. The major variables govering scour were the velocity and size of jet impinging into the plunge pool, the submerged weight of bed material, the ratio of jet size to bed material size, the tail watr depth of the plunge pool, and the angle of jet impact on water surface. The ratio of jet size to bed material size to bed material size was found to be another significant parameter affecting scour for larger bed materials. A densimetric Froude nember of the bed material in incipient motion was formulated. This number represented the scour potential of the jet at the point where the bed material was tested.

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Influence of Welding Parameters on Macrostructure and Mechanical Properties of Friction-Stir-Spot-Welded 5454-O Aluminum Alloy Sheets (마찰교반점접합한 5454-O 알루미늄합금 판재의 접합부 거시조직 및 기계적 특성에 미치는 접합인자의 영향)

  • Choi, Won-Ho;Kwon, Yong-Jai;Yoon, Sung-Ook;Kang, Myoung-Soo;Lim, Chang-Yong;Seo, Jong-Dock;Hong, Sung-Tae;Park, Dong-Hwan;Lee, Kwang-Hak
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.56-64
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    • 2011
  • Friction stir spot welding between 5454 aluminum alloy sheets with the different thicknesses of 1.4 and 1.0 mm was performed. In the welding process, the tool for welding was rotated ranging from 500 to 2500, and plunged to the depth of 1.8 mm under a constant tool plunge speed of 100 mm/min. And then, the rotating tool was maintained at the plunge depth during the dwell time ranging from 0 to 7 sec. The pull-out speed of the rotating tool was 100 mm/min. The increase of tool rotation speed resulted in the change of the macrostructure of friction-stir-spot-welded zone, especially the geometry of welding interface. The results of the tensile shear test showed that the total displacement and toughness of the welds were increased with the increase of the tool rotation speed, although the maximum tensile shear load was decreased. However, the change in the dwell time at the plunge depth of the tool did not produce the remarkable variation in the macrostructure and mechanical properties of the welds. In all cases, the average hardness in friction-stir-spot-welded zone was higher than that of the base metal zone. By the friction stir spot welding technique, the welds with the excellent mechanical properties than the mechanically-clinched joints could be obtained.

Effect of Tool Shape and Insertion Depth on Joining Properties in Friction Stir Spot Welding of Aluminum Alloy/high-strength Steel Sheets (알루미늄 합금/고장력 강판 겹치기 마찰교반점용접에서 공구 형상과 삽입 깊이에 따른 접합 특성)

  • Su-Ho An;Young-Keun Jeong
    • Journal of Powder Materials
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    • v.31 no.1
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    • pp.37-42
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    • 2024
  • Friction stir spot welding (FSSW) is a solid-state joining process and a rapidly growing dissimilar material welding technology for joining metallic alloys in the automotive industry. Welding tool shape and process conditions must be appropriately controlled to obtain high bonding characteristics. In this study, FSSW is performed on dissimilar materials AA5052-H32 aluminum alloy sheet and SPRC440 steel sheet, and the influence of the shape of joining tool and tool insertion depth during joining is investigated. A new intermetallic compound is produced at the aluminum and steel sheets joint. When the insertion depth of the tool is insufficient, the intermetallic compound between the two sheets did not form uniformly. As the insertion depth increased, the intermetallic compound layer become uniform and continuous. The joint specimen shows higher values of tensile shear load as the diameter and insertion depth of the tool increase. This shows that the uniform formation of the intermetallic compound strengthens the bonding force between the joining specimens and increases the tensile shear load.

Fundamental Study for Optimization of Grinding Condition Using STD11 Material (금형강(STD11)의 연삭가공조건 최적화를 위한 기초 연구)

  • 이영석;하만경;곽재섭;류인일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.903-906
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    • 1997
  • For the net shape manufacturing, grinding is a important process that influences directly the accuracy and the integrity of products. We studied and researched the grinding force, surface roughness, and grinding wheel durability, according to the change of a feed speed of the table and a depth of the cut step by step with experiment that it is used to WA wheel. Workpiece materials were used STDII. The purpose of this study proposes the basic data for design of the machine tool and for controlling the machining parameters to obtain optimum performance of plunge grinding system during operation.

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Influence of Surface Roughness of Tools on the Friction Stir Welding Process

  • Hartmann, Michael;Bohm, Stefan;Schuddekopf, Sven
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.22-28
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    • 2014
  • Most publications on friction stir welding describe phenomena or results with given process parameters like feed rate, rotation speed, angle and depth of penetration. But without a complete documentation of tool design, the results under the same process parameters are completely different. For this purpose, the Institute of Cutting and Joining Manufacturing Processes (tff), University of Kassel investigated the influence of tool roughness on the friction stir welding process. Therefore a defined surface finish was produced by turning and die sinking. As basis of comparison the constant parameters were rotation speed, feed rate, tilt angle and a heel plunge depth. Sound butt-welds were produced in aluminium alloy 6082 (AlMgSi1) with 1.5 mm sheet thickness with a turned reference tool with a surface of $Ra=0.575{\mu}m$ in position controlled mode. The surfaces are manufactured from a very fine to a very rough structure, classified by the VDI-classes with differences in the arithmetical mean roughness. It can be demonstrated with the help of temperature measures, that less heat is generated at the surfaces of the shoulder and the pin by the higher roughness due to lower active friction contact surface. This can also be seen in the resulting wormhole defects.

Simulation and Improvement of Grinding Processes for Linear Motion Guide Blocks (선형가이드용 블록 연삭 공정 시뮬레이션 및 개선에 대한 연구)

  • 조명동;김현수;홍성욱;박천홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1018-1021
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    • 1997
  • This paper presents a result of simulation and improvement of grinding process for linear motion guide blocks. A simulation software, which is based on cylindrical grinding process. is used to predict the grinding wheel wear during the grinding process. To validate the simulation, the simulation result is compared with the experimental one. Simulation study is extended to obtain an optimal grinding condition for minimizing the grinding wheel wear. The optimal condition is validated through an experiment.

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A Case Study of Assessment of the Ecological Connectivity of Cross Sectional Structures in the Flowing Stream (하천 내 횡단구조물에 대한 수생태 연속성 평가 방안에 대한 연구)

  • Choi, Heung Sik
    • Ecology and Resilient Infrastructure
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    • v.7 no.4
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    • pp.320-326
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    • 2020
  • The present study aimed to assess the longitudinal connectivity owing to migrant characteristics of the target fish. The study area was Wonju-cheon Stream, and the target species were Zacco platypus and Minnows. The HEC-RAS model was used for the computation of the flow, and the ICE (Information sur la Continuite Ecologique) method was used to analyze the longitudinal connectivity. The longitudinal connectivity was assessed using the minimum overflow height, velocity, and depth of the cross sectional structure of a plunge pool and considering the swimming speed of the target fish. Simulation results indicated that the longitudinal connectivity scores for the Zacco platypus and Minnows were approximately 76 and 23, respectively.

Interpretation of the Magnetic Logs for a Finite Line of Magnetic Dipoles Model (유한 선형 자기쌍극자 모델에 대한 검층자료의 해석)

  • Kim, Jin Hu
    • Journal of the Korean Geophysical Society
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    • v.2 no.2
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    • pp.135-142
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    • 1999
  • Interpretations of 3-component magnetic logging data obtained for a reinforced bar as a model of the line of the magnetic dipoles are conducted using a least squared inversion technique. The length of the bar is 1.12 m, sampling interval is 0.05 m, the distance between the bar and the borehole is 0.3 m, and the top of the bar is fixed at 0 m of depth. The bar is set to be approximately vertical. Magnetic anomalies smoothed with FFT are used as input data for the inversion. For the interpretation of magnetic logging data the depth to the top, the length, the magnetic moment per unit length, the direction of the magnetization (declination and inclination), and the bearing and plunge of the line of magnetic dipoles are left as unknown parameters. The comparison of the results obtained from the individual inversion of the horizontal component or the vertical component of the magnetic anomalies, and those from the simultaneous inversion of horizontal and vertical component of the magnetic anomalies shows that there exist some disagreements between each inversion result. The depth to the bottom of the bar, which is actually 1.12 m, is estimated as 1.18 m, and the inclination of the magnetization is estimated as -76°by simultaneous inversion. The negative value of the inclination indicates that the strength of the remnant magnetization is much greater than that of the induced magnetization, so that the direction of the resultant magnetization points to the top of the bar.

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On the Prospecting Plans of Mulkum Iron Mine Viewed by the Character and Mode of Occurrence of Ore bodyies (물금철산의 광체발달 양상과 그에 따른 탐광계획)

  • Kim, Seon Eok;Kang, Yang Pyeong
    • Economic and Environmental Geology
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    • v.2 no.1
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    • pp.13-33
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    • 1969
  • The Mulkum mine, located in Mulkum-myon, Yangsan-Kun, Kyeongsang Province, is one of the biggest iron mine in Korea. The geology of this mine and its vicinity consists of Chusan andesitic rocks and Datae-dong andesite porphyry of the Kyeongsang System which were intruded by biotite granite widely distributed near the vicinity of Mulkum-ni. The ore deposits, embedded in Dotae-dong andesite porphyry, are fissure-filling vein type in origin. Up to present ore bodies of Main vein, No. 2 vein, Eastern No. 1, 2 vein and Western No. 1 vein are exploited. Generally the veins strike N 10-25 E and dip to 60-90 SE. The proved length of vein is more than 500 meters and its depth 150 meters in Main vein with 3-4 meters of thickness in average. Ore minerals are mainly magnetite and locally associated with small amounts of hematite, sphecularite and chalcopyrite. Gangue minerals are quartz, epidote, chlorite, pyroxene, and garnet, etc. The modes of occurrence of vein are as follow; 1. Branching and parallel vein patterns are observed around main shaft in -1 level. 2. Multiple cymoid loops and subrectangular vein patterns are observed around main shaft in -2 level. 2. Single vein patterns are observed in -3 and -5 level. The ore-shoots plunge northeasterly about 20-30 degrees. In conclusion, the tectonically fractured zone belongs to the poorly mineralized zone and shoots are formed as single vein type. The general trends of one-shoots must be applied the prospecting of the deep-seated ore body in the deposits.

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