• Title/Summary/Keyword: Plate Cutting

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Numerical Simulation on the Steel Plate Cutting Performances of Bent-Shaped Charge Holder Blasting (드로잉 가공 성형폭약용기의 강판절단성능에 관한 수치해석적 연구)

  • Min, Gyeong-Jo;Park, Hoon;Oh, Se-Wook;Park, Se-Woong;Suk, Chul-Gi;Cho, Sang-Ho
    • Explosives and Blasting
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    • v.36 no.3
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    • pp.19-28
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    • 2018
  • Locally damaged structures caused by earthquake or extraordinary external forces have been required to rapidly be dismantled because of its possibility of additional collapses. Particularly, steel frame structures were demolished by the shaped charge blasting method. Recently a research suggested a shape charge blasting technique which uses bent-shaped charge holder of copper plate and emulsion explosive charge to cut thick steel plates. This study simulated the cutting performance of the bent-shaped charge holder with considering types of explosives, thickness of copper liner and stand-off distances using LS-DYNA software. The shape charge blasting test of a 25mm thickness steel plate were used to calibrate the input parameters of the numerical models. The penetration depth and penetration width were analysed with different types of explosives, thickness of copper liner and stand-off distances.

Study on the Lapping Characteristics of Sapphire Wafer by using a Fixed Abrasive Plate (고정 입자 정반을 이용한 사파이어 기판의 연마 특성 연구)

  • Lee, Taekyung;Lee, Sangjik;Jo, Wonseok;Jeong, Haedo;Kim, Hyoungjae
    • Tribology and Lubricants
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    • v.32 no.2
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    • pp.44-49
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    • 2016
  • Diamond mechanical polishing (DMP) is a crucial process in a sapphire wafering process to improve flatness and achieve the target thickness by using free abrasives. In a DMP process, material removal rate (MRR) is a key factor to reduce process time and cost. Controlling mechanical parameters, such as velocity and pressure, can increase the MRR in a DMP process. However, there are limitations of using high velocities and pressures for achieving a high MRR owing to their side effects. In this paper, we present the lapping characteristics and improvement of MRR by using a fixed abrasive plate through an experimental study. The change in MRR as a function of velocity and pressure follows Preston's equation. The surface roughness of a wafer decreases as the plate velocity and pressure increases. We observe a sharp decrease in MRR over the lapping time at a high velocity and pressure in the velocity and pressure test. An analysis of surface roughness (Rq and Rpk) indicates that wear of abrasives decreases the MRR sharply. In order to investigate the effect of abrasive wear on the MRR, we utilize a cutting fluid and a rough wafer. The cutting fluid delays the wear of abrasives resulting in improvement of MRR drop. The rough wafer maintains the MRR at a stable rate by self-dressing.

A CAD/CAM System for Steam Paths of Turbine Generators (터빈발전기의 Steam Path 전용 CAD/CAM시스템)

  • Kim Y. I.;Kim D. S.;Jun C. S.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.4
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    • pp.254-261
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    • 2005
  • The purpose of this research is to develop a method for cutting non-circular holes on a bent thick plate. Generally in order to cut the holes on the large plates, a special-purpose 5-axis machine is needed. However, such a machine is unavailable in most of the machine shops. This paper provides a description of such a method that utilizes a general-purpose 5-axis water-jet machine in place of the special-purpose machine: First, the bent piece is transformed into a flat plate, where the shape of the holes is reconstructed by considering deformation during bending. Then, after a 5-axis NC data is generated, the holes on the flat plate are cut using the 5-axis water-jet machine. The final step is to return to its, original shape by bending the plate with its newly-cut holes. The proposed methodology is implemented as a dedicated system by customizing a commercial CAD/CAM system. Some illustrations are provided throughout the paper in order to show the validity of the proposed methods and the developed system.

A Study on an Image Noise Erase Method By to be an Image Noise Frequent Occur for Raining, in Measurement Machine Vision System for using CCD Camera Of Pantograph Sliding Plate Abrasion (판타그라프 습판마모의 머신비젼 측정에서 우천시 발생하는 영상의 노이즈 제거방법에 관한 연구)

  • Lee, Seong-Gwon;Lee, Dae-Won;Kim, Gil-Dong;Oh, Sang-Yoon;Kim, Seong-Min
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.872-898
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    • 2007
  • Pantograph sliding plate abrasion auto-detect system, one of the electric rail car auto-detecting devices, is a system that decides how much abrasion and when to replace without an inspector physically looking at the abrasion on the wet plate using machine vision, a cutting-edge technology. This paper covers the cause of deteriorating reliability that affects pantograph wet plate edge detection due to noise added to the video when it rains. In order to remove such noise, problems should be checked through Smoothing, Averaging mask and Median filter using filtering technique and stable edge detection without being affected by noise should be induced in video measurement used in machine vision technology.

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A Study of Explosive Jet-cutting Technology by Linear Shape Charges (성형폭약에 의한 폭발절단기술에 관한 연구)

  • 이병일;박근순;공창식;김광태
    • Tunnel and Underground Space
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    • v.10 no.4
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    • pp.516-525
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    • 2000
  • Recently, the demand for pollution-free demolition work of old reinforced concrete and steel structure has rapidly increased as the redevelopment of urban area has been accelerated. This study deals with linear shape charges for explosive jet cutting on steel structure. We have tested material and shape of steel structure, characteristics of thickness and strength, shape of linear shape charges, type of shape charges, cumulative charges, type of liner, stand-off distance, detonation method. effect of sound and vibration by air blast in explosive jet cutting method. So, We developed linear shape charges in order to take advantage of optimum explosive jet cutting condition. Shape charges were made of PETN explosives. We obtained the experimental formula to decide the amount of explosive needed for thickness of steel structure plate. There are prospects for application of the explosion curving technology under the open space conditions for dismantling the steel structure and steel bridge, scrapped old boats, which are going out of service.

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Shape Factor Analysis of Fresh Red Pepper Affecting the Performance of Unfolding, Arranging and Cutting (전개 .정렬 . 절단 성능에 영향을 미치는 홍고추 형상 요인 분석)

  • 나우정;이승규;송대빈;김영복;이태곤
    • Journal of Biosystems Engineering
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    • v.26 no.6
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    • pp.563-570
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    • 2001
  • To develop a stalk detaching system the effect of shape factor of red pepper affecting the performance of unfolding, arranging and cutting was analysed. The obtained results are as follows : By cutting experiment, it was found that the bending of stalk affected the cutting rate of stalk, and that the bending of body increased the amount of peppers that were expelled from the cutting guide by conveying brush. The ratios, 'bending length of a body/body length'and 'bending length of a stalk/stalk length', could be used as criteria far abnormality of body and stalk of peppers, respectively. As a result of experiment, it was concluded that mechanical treatment would be difficult for the peppers with indexes greater than 0.4 and 0.3 fur body bending and stack bending. respectively. So, these indexes were used as criteria for distinguishing abnormality from normality of peppers. In the unfolding unit, conveyance of peppers was impossible for both of normal and abnormal ones at the inclination angle of 10°, especially, at the frequency of 8.3 Hz peppers maintained stationary state. At the inclination angle of 20°, both of normal and abnormal peppers showed similar tendencies, but abnormal ones showed an accumulation trend gradually with increased feeding speed. In the arranging unit, conveyance of peppers was almost impossible for both of normal and abnormal ones at the inclination angle of 20°, showing almost no difference between the conveyances of normal and abnormal ones. In the case of the inclination angle of 30°, at the condition of the feeding speeds and frequency corresponding 0.06 m/s, 0.08 m/s and 8.3 Hz, respectively, the passing time of the abnormal peppers on the arranging plate increased rapidly.

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Transfer rates of pathogenic bacteria during pork processing

  • Park, Jung min;Koh, Jong Ho;Cho, Min Joo;Kim, Jin Man
    • Journal of Animal Science and Technology
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    • v.62 no.6
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    • pp.912-921
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    • 2020
  • We examined the rates of pathogenic bacterial cross-contamination from gloves to meat and from meat to gloves during pork processing under meat-handling scenarios in transfer rate experiments of inoculated pathogens. The inoculated pork contained ~5-6 Log10 CFU/g pathogenic bacteria like Escherichia coli (E. coli), Staphylococcus aureus (S. aureus), Listeria monocytogenes (L. monocytogenes), and Salmonella enterica subsp. enterica (Sal. enteritidis). On cotton gloves, after cutting the pork, the cutting board, knife, and cotton gloves showed 3.07-3.50, 3.29-3.92 and 4.48-4.86 Log10 CFU/g bacteria. However, when using polyethylene gloves, fewer bacteria (3.12-3.75, 3.20-3.33, and 3.07-3.97 Log10 CFU/g, respectively) were transferred. When four pathogens (6 Log10 CFU/g) were inoculated onto the gloves, polyethylene gloves showed a lower transition rate (cutting board 2.47-3.40, knife 2.01-3.98, and polyethylene glove 2.40-2.98 Log10 CFU/g) than cotton gloves. For cotton gloves, these values were 3.46-3.96, 3.37-4.06, and 3.55-4.00 Log10 CFU/g, respectively. Use of cotton gloves, polyethylene gloves, knives and cutting boards for up to 10 hours in a meat butchering environment has not exceeded HACCP regulations. However, after 10 h of use, 3.09, 3.27, and 2.94 Log10 CFU/g of plate count bacteria were detected on the cotton gloves, cutting board, and knives but polyethylene gloves showed no bacterial count. Our results reveal the transfer efficiency of pathogenic bacteria and that gloved hands may act as a transfer route of pathogenic bacteria between meat and hands. The best hand hygiene was achieved when wearing polyethylene gloves. Thus, use of polyethylene rather than cotton gloves reduces cross-contamination during meat processing.

A study on the fabrication method of middle size LGP using continuous micro-lenses made by LIGA reflow

  • Kim, Jong-Sun;Ko, Young-Bae;Hwang, Chul-Jin;Kim, Jong-Deok;Yoon, Kyung-Hwan
    • Korea-Australia Rheology Journal
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    • v.19 no.3
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    • pp.171-176
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    • 2007
  • LCD-BLU (Liquid Crystal Display-Back Light Unit) of medium size is usually manufactured by forming numerous dots with $50{\sim}300\;{\mu}m$ in diameter by etching process and V-grove shape with $50\;{\mu}m$ in height by mechanical cutting process. However, the surface of the etched dots is very rough due to the characteristics of the etching process and V-cutting needs rather high cost. Instead of existing optical pattern made by etching and mechanical cutting, 3-dimensional continuous micro-lens of $200\;{\mu}m$ in diameter was applied in the present study. The continuous micro-lens pattern fabricated by modified LIGA with thermal reflow process was tested to this new optical design of LGP. The manufacturing process using LIGA-reflow is made up of three stages as follows: (i) the stage of lithography, (ii) the stage of thermal reflow process and (iii) the stage of electroplating. The continuous micro-lens patterned LGP was fabricated with injection molding and its test results showed the possibility of commercial use in the future.

A Study on a Software Tool for the Development of Interface Region between Two Specific Machine Parts (특정 형상 접합부의 전개도를 구하기 위한 소프트웨어 Tool 에 대학 연구)

  • 정병수;이원규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.363-366
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    • 2001
  • Many joint parts by welding are found in the compression vessels, ship structures, pipings, heat exchangers, etc. Before their welding, steel plate cutting in a required form is very important. But because of the present CAD system's capability, unless otherwise expensive general CAD system is equipped, the efficiency or the accuracy of the cutting work can not be achieved easily. In order to get over this sort of problems, application-specific software that is limited on for the development view of the joint parts in those sort of facilities mentioned before was developed in this study.

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A Hybrid Genetic Algorithm for Optimizing Torch Paths to Cut Stock Plates Nested with Open Contours (열린 윤곽선 부재로 이루어진 판재의 절단가공경로 최적화를 위한 혼합형 유전알고리즘)

  • Lee, Moon-Kyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.30-39
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    • 2010
  • This paper considers a problem of optimizing torch paths to cut stock plates nested with open contours. For each contour, one of the two ending points is to be selected as a starting point of cutting with the other being the exit point. A torch path is composed of a single depot and a series of starting and ending points of contours to be cut. The torch path optimization problem is shown to be formulated as an extended version of the standard travelling salesman problem. To solve the problem, a hybrid genetic algorithm with the local search of torch paths is proposed. The genetic algorithm is tested for hypothetical problems whose optimal solutions are known in advance due to the special structure of them. The computational results show that the algorithm generates very near optimal solutions for most cases of the test problems, which verifies the validity of the algorithms.