• Title/Summary/Keyword: Plate Cutting

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Development of Multi-functional Hotwire Cutting System using EPS-foam (발포 폴리스티렌 폼을 이용한 다기능 열선가공장치 개발)

  • Lee Sang-Ho;Kim Hyo-Chan;Yang Dong-Yol;Park Seung-Kyo;Kim Chan-Kuk
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.194-202
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    • 2005
  • The objective of this paper is to develop a multi-functional hotwire cutting system (MHC) using EPS-foam block or plate as the working material. Because the MHC apparatus employs a four-axis synchronized hotwire cutter with the structure of two XY movable heads and a turntable, it allows the easy fabrication of various 3D shapes, such as (1) an axisymmetric shape or a sweeping cross-sectioned pillar shape using the hot-strip in the form of sweeping surface and EPS foam block on the turntable, (2) a polyhedral complex shape using the hotwire and EPS foam block on the turntable, and (3) a ruled surface approximated freeform shape using the hotwire and EPS foam plate. In order to examine the applicability of the developed MHC apparatus, an axisymmetric shape, a polyhedral shape and a large-sized freeform shape were fabricated on the apparatus.

Two-dimensional bin packing optimization model for mother plate design (후판 날판설계를 위한 이차원 빈패킹 최적화 기법)

  • Park Sang-Hyeok;Jang Su-Yeong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.05a
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    • pp.137-142
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    • 2006
  • 제철소 후판공장에서는 두꺼운 슬라브(Slab)를 압연하여 사각형태의 철판인 날판(Mother Plate)을 생산하고, 이를 주문(Plate) 사이즈에 맞게 다시 절단을 하게 된다. 이때 동일 슬라브라 하더라도 압연방법에 따라 다양한 사이즈의 날판을 생산할 수 있다. 여기에서 다루고 있는 후판 날판설계 문제는 주어진 주문을 대상으로 최소 개수의 슬라브를 사용하여 생산하는 문제를 말한다. 이를 위해 최적의 날판 사이즈를 결정하고, 각 날판에 주문들을 배치하게 된다. 본 논문에서는 후판 날판설계문제를 two-stage guillotine cutting problem의 변이로 모델을 세우고, 이를 위한 효율적인 휴리스틱을 제시하였다. 그리고 실 데이터를 대상으로 컴퓨터 실험을 통해 휴리스틱을 효율성을 검정하였다.

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A Study on the Frequency Convergence Phenomenon in a Rotating Circular Plate with Slots (슬롯을 갖는 회전 원판의 주파수 수렴 현상에 대한 연구)

  • Hwang, Seoung-Tack;Kim, Seong-Jin;Yoo, Jeong-Hoon;Lee, Seung-Yop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.12
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    • pp.1153-1160
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    • 2010
  • A circular plate is the main part of a circular saw blade, which is widely used in industrial cutting tools. In experiments using a circular saw containing slots, we observed that a number of natural frequencies are simultaneously emerged in specific frequency regions. The interesting phenomenon is called the frequency convergence. Effects of design parameters such as the number, the length and the width of slots, on the frequency-convergence phenomenon are analyzed by FEM simulations using ALGOR. The frequency-convergence phenomenon will be intensified when the number, length and width of slots increase.

A Study on the Stress Concentration Coefficient due to the Change of Position and Shape of Ellipse on a Square Plate (사각 평판에서 타원의 위치와 형상 변화에 따른 응력집중계수의 변화에 관한 연구)

  • 최경호;권영석;박기훈;김현수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.833-836
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    • 2002
  • Sometimes open holes are required for the function and the weight reduction of structure and machinery. However, the serious stress concentration occurs because of the geometric discontinuity caused by the holes and cutting section. In this study, it is attempted to obtain the stress concentration coefficients of the inner surface of the hole boundary by changing the position and the shape of holes on the homogeneous isotropic plate. And the effects on the plate are investigated. The results show that the stress level becomes low and the distribution area widens the position of stress concentration changes as the ratio ah increases and change to a circle. And as the ratio a/l decreases, the stress concentration reduces.

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A Study on the Elimination Method of Noise Image Caused by Rainfall Using Machine Vision (머신비전을 이용한 판토그래프 습판 마모 측정에 있어서 우천으로 인한 영상노이즈 제거방법에 관한 연구)

  • Lee, Seong-Gwon;Lee, Dae-Won;Kim, Gil-Dong
    • Journal of the Korean Society for Railway
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    • v.12 no.3
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    • pp.364-369
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    • 2009
  • Pantograph sliding plate abrasion auto-detect system, one of the electric rail car auto-detecting devices, is a system that decides how much abrasion and when to replace without an inspector physically looking at the abrasion on the wet plate using machine vision, a cutting-edge technology. This paper covers the cause of deteriorating reliability that affects pantograph wet plate edge detection doe to noise added to the video when it rains. In order to remove such noise, problems should be checked through Smoothing, Averaging mask and Median filter using filtering technique and stable edge detection without being affected by noise should be induced in video measurement used in machine vision technology.

Application of Narrow Steel Box Girder Bridge of Light Rail Transit with HR Plate (HR Plate의 경량전철 협폭박스거더교 적용)

  • Park, Dae-Su;Hwang, Nak-Yuen;Jung, Kyoung-Sup;Lee, Seong-Haeng
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.365-375
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    • 2006
  • The HR Plates made hot rolled coils is lower than general structural steel plates in price. No difference between general steel plates and HR Plates with thickness up to 22mm are found in most characters such as cutting operation, fabrication and even welding. It can be concluded that HR Plates with thickness up to 22mm can be applied to flanges and webs of any girders as well as longitudinal ribs, longitudinal and vertical stiffeners of steel bridges appropriately. To increase the demand of HR Plates with thickness up to 22mm, it is necessary that HR Plates is applicable to full member in steel bridge including main girder.In this study, availabilities of the narrow steel box girder of light railway transit with HR Plate width as a main member are discussed. For application of HR Plate to steel bridge with 50m span or more, new support systems in three types are presented. Computational analysis is performed in 15 bridge models of light railway transit with beam element and plate element. As a analysis results, three models in light railway transit are presented. We finally come to the conclusion that HR Plates can be apply to narrow steel box girder in the light railway transit.

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Generation of Cutting Path Data for Two Steps of the Cutting Process in Full- Automated VLM-ST (VLM-ST 공정의 완전 자동화를 위한 2단계 절단 경로 데이터 생성 방법에 관한 연구)

  • 이상호;안동규;김효찬;양동열;박두섭;채희창
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.140-148
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    • 2004
  • A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

Changes in Knee Joint Loading on Infilled Turf with Different Soccer Cleat Designs (축구화 스터드 형태에 따른 무릎 모멘트의 변화)

  • Park, Sang-Kyoon;Lee, Joong-Sook;Park, Seung-Bum;Stefanyshyn, Darren
    • Korean Journal of Applied Biomechanics
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    • v.19 no.2
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    • pp.369-377
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    • 2009
  • The purpose of this study was to determine the relationship between different soccer cleat designs and knee joint moments. Twelve physically active males (mean(SD): age: 26.4(6.2)yrs; height: 176.4(4.1)cm; mass: 74.0 (7.4)kg) were recruited Kinematic and force plate data were collected for all subjects during normal running and a $45^{\circ}$ cutting maneuver, called a v-cut. Both motions were performed at $4.0{\pm}0.2\;m/s$ on infilled artificial turf with three pairs of soccer cleats of different sole plate designs, and one pair of neutral running shoes. Inverse dynamics were used to calculate three dimensional knee joint moments, with repeated measures ANOVA and post hoc paired Student's t-test used to determine significance between shoe conditions. Significant differences were found in the extension moments of the knee for running trials, and for external rotation and adduction moments in the v-cutting trials. Knee moments were greater in v-cut than running, and the traditional soccer cleats (Copa Mondial and World Cup) tended to result in greater knee moments than the Nova runner or TRX soccer cleat. Cleat design was found to influence 3-dimensional knee moments in a v-cut maneuver. In the translational traction test, there were significant differences between all conditions. In the rotational traction test, friction with soccer shoes were greater than friction with running shoes. However, no differences were found between soccer shoes. Higher moments may lead to increased loads and stresses on knee joint structures, and thus, greater injury rates.

On the Grounding Damage of Ship Bottom Stiffened Platings(Part II : Damage Prediction Formula) (좌초시 선저보강판의 손상에 관한 연구(제2보 : 손상추정식))

  • Jeom-Kee Paik;Tak-Kee Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.4
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    • pp.119-129
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    • 1994
  • The aim of the present study is to derive an empirical formula relating the absorbed energy and the cutting length for longitudinally stiffened steel palates which are cut by a wedge, idealizing the ship bottom stiffened platings in groundings. This study is based on the test results and the investigations of some parameters affecting the cutting response, described in Part I. By dimensionless ana1ysis of the test results obtained in a quasi-static loading condition, the energy absorbed while a longitudinally stiffened plate is cut by a wedge is expressed as functions of the cutting length, the yield stress, the equivalent plate thickness and the wedge angle. Also, the dynamic effects are incorporated into the static formula such that the proposed formula can be applied to the impact loading situations. The validity of the proposed formula is checked by comparing with the results obtained by the other existing formulas or by the drop-hammer tests.

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PHYSICAL PROPERTIES OF FRESH RED PEPPER

  • W. J. La;D. B. Song;Lee, S. K.;Lee, T. K.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.578-585
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    • 2000
  • Geometrical characteristics of fresh red pepper(Capsicum annuum L.) were measured and indexed to define some important geometrical characteristics, and malformation of body and fruit stalk which are necessary for the design of the equipments for cutting, spreading and alignment of red pepper in developing a fruit stalk remover of fresh red pepper. The effects of bending of body and fruit stalk on the equipments of cutting, spreading and alignment were studied. The maximum lengths of some parts of fresh red pepper were found to be 180 mm, 125 mm, 144 mm, 67 mm and 76 mm for the body, the bent part of body, the fruit stalk, the bent part and the straight part of fruit stalk, respectively. The fresh red pepper with bending indices more than 0.4 and 0.3 for the body and the fruit stalk, respectively, was defined to be malformed based on the result of cutting rate using cutting unit; while the other ones to be normal in shape. Based on this, among the total fresh red peppers tested, 47%, 40% and 20% were found malformed for the body, the fruit stalk, and for both of the body and the fruit stalk. Malformed red peppers were poorer in spreading and alignment than normal ones, and the processed quantity was decreased with increased feed rate. The required time for the malformed peppers to pass on the alignment plate inclined at 30 increased rapidly at 8.3 Hz with increased feed rate. For the fresh red peppers with average moisture content of 85%,w.b., the maximum tensile strength between fruit stalk and body was 88.1 N; the maximum cutting resistances were 92.1 N and 94.9 N for the fruit stalk-calyx joint and body, respectively. Average coefficients of static friction were 0.99, 0.62, 0.59 and OJ, respectively, for the surfaces of rubber, galvanized iron, acryl and plywood.

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