• Title/Summary/Keyword: Plasticity zone

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Effect if Grain Size on Plasticity of Ti$_3$SiC$_2$ (Ti$_3$SiC$_2$의 소성 변형 특성에 미치는 결정립 크기의 효과)

  • 이승건
    • Journal of the Korean Ceramic Society
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    • v.35 no.8
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    • pp.807-812
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    • 1998
  • Mechanical properties of two types of polycrystlline {{{{ { { Ti}_{3 }SiC }_{2 } }} with different grain size were investigated. A fine grain {{{{ { { Ti}_{3 }SiC }_{2 } }} has a higher fracture strength and hardness. Plot of strength versus Vickers indentation load indicated that {{{{ { { Ti}_{3 }SiC }_{2 } }} has a high flaw tolerance. Hertzian indentation test using a spherical indenter was used to study elastic and plastic behavior in {{{{ { { Ti}_{3 }SiC }_{2 } }}. Indentation stress-strain curves of each material are made to evaluate the plasticity of {{{{ { { Ti}_{3 }SiC }_{2 } }} Both find and coarse grain {{{{ { { Ti}_{3 }SiC }_{2 } }} showed high plasticity. In-dentation stress-strain curve of coarse grain {{{{ { { Ti}_{3 }SiC }_{2 } }} deviated even more from an ideal elastic limit in-dicating exceptional plasticity in this material. Deformation zones were formed below the contact as well as around the contact area in both materials but the size of deformation zone in coarse grain {{{{ { { Ti}_{3 }SiC }_{2 } }} was much larger than that in fine grain {{{{ { { Ti}_{3 }SiC }_{2 } }} Intragrain slip and kink would account for high plasticity. Plastic behavior of {{{{ { { Ti}_{3 }SiC }_{2 } }} was strongly influenced by grain size.

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An Experimental Study for the CUP-CUP Axisymmetric Combined Extrusion (컵-컵형 축대칭 복합압출에 관한 실험적연구)

  • 김영득;한철호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.175-182
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    • 1994
  • Effect of some process variables including area reduction, stroke advance, materials on the extrusion load, plastic flow and height ratio of upper to lower extruded parts in the cup-cup axisymmetric extrusion were experimentally investigated and analyzed. Deformed pattern is visualized by grid-marking technique using half-cut billets splitted. The influence of using split specimen and original specimen on the extrusion load and height ratio is examined by experiment.

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Experimental Investigation on Forming Limit of Laser Welded Blank Sheets (레이저 합체박판의 성형한계평가 실험에 관한 연구)

  • 박승우;구본영;금영탁;강수영;류석종
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.72-75
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    • 1997
  • In this paper, the forming limits of laser welded blank sheets are introduced, obtained from a tensile test and a hemispherical dome punch test. Especially, the forming limit diagram(FLD) on the heat affected zone with a width 2.54mm is emphasized. Also, the experimental experiences in finding specific strain conditions are discussed.

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Theoretical and Microstructural Study on the Temperature Dependence of Superplastic Deformation Behavior (초소성변형거동의 온도의존성에 대한 이론 및 실험적 고찰)

  • 방원규;장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.228-231
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    • 1997
  • A series of load relaxation tests was performed to determine stress-strain rate curves at high temperatures. Constitutive parameters of GBS and GMD were evaluated from the curves using the recently proposed inelastic deformation theory. Tensile tests and Microsturcture investigations showed deformation behavior as the relaxation test results predicted.

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Process Design of Piston-Pin for Automobile by the Flow Control (유동제어를 통한 자동차용 피스톤-펀의 공정설계)

  • 김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.151-159
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    • 2001
  • Flow defect of a piston-pin for automobile parts is investigated in this study. In combined cold extrusion of piston-pin, lapping defect, which is a kind of flow defect, appears by the dead metal zone. This appearance evidently happens in products with a thin thickness to be pierced for the dimensional accuracy and the decrease of material loss. The flow defect that occurs in piston-pin has bad effects on the strength and the fatigue life of piston-pin. Therefore, it is important to predict and prevent defects in the early stage of process design. The best method that can prevent flow defect is removing or reducing dead metal zone through material flow control. The finite element simulations are applied to analyze the flow defect. This study proposes processes for preventing flow defect by removing dead metal zone. Then the results are compared with the experimental ones for verification. These FE simulation results are in good agreement with the experimental ones.

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Joint Design of Steel-Aluminum Power Steering Cylinder by using FE Analysis with Cohesive Zone Model (Cohesive Zone Model을 이용한 동력조향 유압실린더의 스틸-알루미늄 접착부 설계)

  • Lee, C.J.;Lee, S.K.;Ko, D.C.;Schafer, H.;Lee, J.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.385-391
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    • 2009
  • An adhesively bonded power steering cylinder with a steel tube and an aluminum bracket was developed to reduce the weight of steering systems. To achieve the joint strength between the steel tube and of the aluminum bracket, the shape aluminum bracket re-designed by using the FE-analysis. Fracture behavior of the adhesive layer was considered by a cohesive zone model(CZM), which is based on the two-parameter fracture phenomenon with critical stress and fracture toughness. From the result of FE-analysis with CZM, re-designed power steering cylinder satisfied the desired joint strength for axial and torsion modes. And its joint strength was verified by the fracture test in each mode.

Analysis and Application of Mechanical Clinched Joint Using Cohesive Zone Model (접착영역모델을 이용한 클린칭 접합부의 해석 모델 설계 및 적용)

  • Hwang, B.N.;Lee, C.J.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.217-223
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    • 2010
  • The objective of this study is to propose the FE model for mechanical clinched joint using cohesive zone model to analyze its failure behavior under impact loading. Cohesive zone model (CZM) is two-parameter failure criteria approach, which could describe the failure behavior of joint using critical stress and fracture toughness. In this study, the relationship between failure behavior of mechanical clinched joint and fracture parameters is investigated by FE analysis with CZM. Using this relationship, the critical stress and fracture toughness for tensile and shear mode are determined by H-type tensile test and lap shear test, which were made of 5052 aluminum alloy. The fracture parameters were applied to the tophat impact test to evaluate the crashworthiness. Compared penetration depth and energy absorption at the point where 50% of total displacement in result of FE analysis and experiment test for impact test, those has shown similar crashworthiness.

Forming Limit Diagram of Laser Welded Blank and Its Application to Forming Analysis of Stamping Dies (레이저 용접 합체박판의 성형한계도와 스탬핑 금형 성형해석에 적용)

  • 금영탁;구본영;박승우;유석종;이경남
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.3-9
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    • 2000
  • The new FLD of the laser welded blank, which includes FLCs of welded zone and base metals, is introduced. For the forming limits of welded zone, the hemispherical dome punch tests were performed with various widths of asymmetric specimen. The FLC0 as well as the dome height at fracture associated with various specimen widths in the same and different thickness combinations were found to see the formability depending on thickness combinations. In order to show the application of the new FLD, the measured strains of squared cup drawing and simulated strains of door inner panel stamping were compared with those of FLCs. The successful prediction of fracture in the applications reveals that the forming limits of welded zone and base metals should be separately found for more accurate evaluation of the formability and workability of the laser welded blank.

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Advanced analysis for planar steel frames with semi-rigid connections using plastic-zone method

  • Nguyen, Phu-Cuong;Kim, Seung-Eock
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1121-1144
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    • 2016
  • This paper presents a displacement-based finite element procedure for second-order distributed plasticity analysis of planar steel frames with semi-rigid beam-to-column connections under static loadings. A partially strain-hardening elastic-plastic beam-column element, which directly takes into account geometric nonlinearity, gradual yielding of material, and flexibility of semi-rigid connections, is proposed. The second-order effects and distributed plasticity are considered by dividing the member into several sub-elements and meshing the cross-section into several fibers. A new nonlinear solution procedure based on the combination of the Newton-Raphson equilibrium iterative algorithm and the constant work method for adjusting the incremental load factor is proposed for solving nonlinear equilibrium equations. The nonlinear inelastic behavior predicted by the proposed program compares well with previous studies. Coupling effects of three primary sources of nonlinearity, geometric imperfections, and residual stress are investigated and discussed in this paper.

Two Back Stress Hardening Models in Rate Independent Rigid Plasticity (변형률 독립 강소성 구성 방정식에서의 이중 후방 응력 경화 모델)

  • Yun S. J.
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.327-337
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    • 2005
  • In the present work, the two back stress kinematic hardening models are proposed by combining Armstrong-Frederick, Phillips and Ziegler's hardening rules. Simple combination of hardening rules using simple rule of mixtures results in various evolutions of the kinematic hardening parameter. Using the combined hardening models the ultimate back stress fur the present models is also derived. The stress rate is co-rotated with respect to the spin of substructure due to the assumption of kinematic hardening rule in finite deformation regime. The work piece under consideration is assumed to consist of the elastic and the rigid plastic deformation zone. Then, the J2 deformation theory is facilitated to characterize the plastic deformation behavior under various loading conditions. The plastic deformation localization behaviors strongly depend on the constitutive description namely back stress evolution and its hardening parameters. Then, the analysis for Swift's effects under the fixed boundaries in axial directions is carried out using simple shear deformation.