• 제목/요약/키워드: Plastic parts

검색결과 631건 처리시간 0.023초

다이캐스팅 보의 등가 기공결함을 고려한 강도평가 (Strength Estimation of Die Cast Beams Considering Equivalent Porous Defects)

  • 박문식
    • 대한기계학회논문집A
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    • 제41권5호
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    • pp.337-343
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    • 2017
  • 각종 기공과 같은 결함을 허용하는 다이캐스팅 부품의 강도를 현장 수준에서 평가할 수 있는 이론적 방법을 제안한다. 결함을 갖는 부재의 탄성시험을 통해 강성도를 구하고 이를 결함이 없는 이론적 강성도와 비교함으로써 등가 기공률을 산출한다. 등가 기공률 식은 Eshelby의 함유이론으로부터 유도하였다. 산출된 등가 기공률은 Mori-Tanaka 법을 이용하여 기공결함을 포함하는 재료의 응력-변형률 선도를 그리기 위하여 사용된다. 본 연구에서는 Hollomon 변형경화 모델을 사용하였다. 이 응력-변형률 선도를 이용하면 균일분포의 기공결함을 갖는 다이캐스팅 부재의 강도를 평가할 수 있게 된다. 등가 기공률을 고려한 하나의 이론해로서 직사각형 단면의 다이캐스팅 보에 대한 삼점 굽힘의 탄소성 강도를 소성힌지의 방법으로 유도하였다.

표층해류 관측을 위한 TGPS Buoy 개발 연구 (A Study on the Development of TGPS Buoy for the Ocean Surface Current Measurement)

  • 전호경;함석현
    • 한국해양학회지
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    • 제30권1호
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    • pp.27-38
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    • 1995
  • GPS 측위 방법과 무선 주파수를 응용하여는 연안에서의 해류구조 및 변화에 대한 지속적이고 동시성의 자료를 실시간으로 관측할 수 있는 해류 관측 연구 분야에 적합 한 새로운 장비를 개발하고자 하였다. 본 연구에서는 GPS 위성으로부터 수신한 위치 자료를 재 전송하는 송신 장치(이동 물체: Buoy)와 육상 또는 선박에서 수신하는 수신 기(Receiving system) 및 이를 분석하고 추적하며 처리하는 소프트웨어의 3가지 중요 개발이 이루어 졌다. 특히 시스템 중에서 송신용 및 수신용의 RF Modem은 기존의 유선 방식의 Modem과 달리 무선에서 의 응용으로 해양 자료전송 기술 발전을 가져왔고, 부 표(이동물체)의 위치 추적 소프트웨어는 국내에서 실제로 처음으로 성공한 경우라 할 수 있다. 본 시스템을 기존의 상품화된 표층해류 관측부표(예: 아고스 부표)에 비하여 운용비 및 제작 단가가 저렴하며 실시간 자료 획득이 가능하며 해류관측 뿐만 아니라 각종 해양과 육상에서도 응용이 가능하다.

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MMB시험에 의한 평직 CFRP/GFRP 적층판 혼합모드 층간분리의 실험적 평가 (The Experimental Evaluation of the Mixed Mode Delamination in Woven CFRP/GFRP Laminates under MMB Test)

  • 곽정훈;강지웅;권오헌
    • 한국안전학회지
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    • 제28권4호
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    • pp.14-18
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    • 2013
  • Blades of horizontal axis are nowadays made of composite materials. Generally, composite materials satisfy design provides lower weight and good stiffness, while laminate composites have often damages as like the delamination and cracks at the interface of laminates. The box spar and tail parts of a blade are composed of the CFRP/GFRP hybrid laminate composites. However, delamination and the interfacial crack often occur in the interface of CFRP/GFRP hybrid laminate composites under the mixed mode fracture condition, especially mode I and mode II. Therefore, there is a need for the evaluation of the mixed mode fracture behavior during the delamination of CFRP/GFRP hybrid laminates. This study shows the experimental results for the delamination fracture toughness in CFRP/GFRP hybrid laminate composites. Fracture toughness experiments and estimation are performed by using DMMB(Dissimilar mixed mode bending) specimen. The materials used in the test are a commercial woven type CFRP(Carbon fiber reinforced plastic) prepreg(CF3327) and UD type GFRP(Glass fiber reinforced plastic) prepreg(HD224A). A CFRP/GFRP hybrid laminate composite is composed by the 10 plies CFRP and GFRP prepreg for DMMB. A thickness of CFRP and GFRP layer is 2.5mm and 3.0mm, respectively. Also the fulcrum location which is a loading parameter is changed from 80 to 100mm on the specimen of length 120mm because it defines the ratio of mode I to mode II. In this study, the effects of the fulcrum location are evaluated in the viewpoint of energy release rate in mode I and mode II contribution. The results show that the delamination crack initiates at higher displacement and lower load according to the increase of the fulcrum location ratio. And the variation of the energy release rate for mode I and II contributions for the mode mixity are shown.

악교정술전후의 설위 및 설골의 위치변화와 회귀현상에 대한 연구 (A STUDY OF RELAPSE AND POSITION OF HYOID BONE FOLLOWING ORTHOGNATHIC SURGERY)

  • 이상한
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제13권4호
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    • pp.476-490
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    • 1991
  • Although various technical details of the surgical procedures have been improved, Skeletal relapse is the most noteworthy complication of orthognathic surgery. It seems to be an imbalance of the perioral muscular groups resulting from changes in the cavitas oris propria after surgery. Among other factors, it is widely known with the changes of tongue posture, as indicated by the hyoid position. Ten patients that had undergone mandibular setbacks by way of Modified Obwegeser method were evaluated retrospectively. The serial cephalometric films were taken preoperatively, immediately postoperatively, after removal of IMF, and at a subsequent long-term follow-up period. The cephalometric evaluation of tongue posture were based on stable craniofacial landmarks. The relation between the 2-dimensional changes of tongue posture and hyoid position and the relapse of mandibular setback are discussed. Anatomic changes that were found to accompany such setback are as follows. 1.There are 2 cases of relapse in 10 patients at long-term follow-up(20%) 2.The tongue was moved posteriorly and its size was reduced anteriorly and posteriorly at immediate postoperative change and then the mandible shifted slightly toward the preoperative position, but the long was adapted to its new environment due to changing the position of its posterior part, and also the hyoid that moved posterioly and inferiorly was stabilized sightly posteriorly than its original position. 3.On the distance change of the suprahyoid muscle, the distance of P-H, ST-H was increased at immediate postoperative change(p<0.01) and decreased at IMF period(p<0.001), but the distance of H-Me, H-Ge was slightly decreased at IMF and long-term period(p<0.05). 4.On the width change of the pharyngeal air way, the width of the upper part of the pharyngeal space was lightly contracted at IMF and long-term period(p<0.05). 5.On the relation between mandibular setback and tongue posture and hyoid position, the significant correlation was found between the changes of some parts of mandibular setback and those of tongue posture, and not found those of hyoid position.

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고력볼트 Split Tee 접합부의 인장내력 (Structural Tensile Capacities of Split-Tee Connection with High Strength Bolts)

  • 최혜경;최성모;김진호
    • 한국강구조학회 논문집
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    • 제15권5호통권66호
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    • pp.541-549
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    • 2003
  • 고력볼트 인장접합 형신인 Split Tee 접합은 접합부의 효율성과 시공성이 우수하여 유럽등지에서는 중저층의 건축물에 많이 적용되고 있으나 국내에서는 널리 사용되지 않은 상황이다. 이는 고력볼트와 Split Tee를 구성하는 판재의 강성에 따라 지레작용의 효과를 포함하는 보트의 인장 전단파괴와 Split Tee의 송성파괴가 상호작용을 일으켜 해석과 설계가 복잡하다는 점과 시공상의 정밀도 확보가 쉽지 않기 때문이다. Split Tee접합에 관한 연구는 미국, 일본, 유럽등지에서 다양한 방법으로 진행되고 있지만 국내의 경우 아직 초보적 단계에 머물고 있다. 본 연구에서는 실험을 통한 Split Tee접합부의 거동, 즉 지레작용의 영향과 그에 따른 반력작용의 특성을 파악하여 Split Tee접합 설계를 하는데 있어 기초 자료를 제공하고자 한다.

관성용접(慣性熔接)된 이종재질(異種材質) IN713C-SAE8630의 용접성능(熔接性能)에 회전속도(回轉速度)가 미치는 영향(影響) (Effects of Rotational Velocity on Weld Character of Inertia-Welded IN713C-SAE8630)

  • 오세규
    • 대한조선학회지
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    • 제9권2호
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    • pp.43-48
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    • 1972
  • Inertia friction welding, a relatively recent innovation in the art of joining materials, is a forge-welding process that releases kinetic energy stored in the flywheel as frictional heat when two parts are rubbed together under the right conditions. In a comparatively short time, the process has become a reliable method for joining ferrous, and dissimilar metals. The process is based on thrusting one part, attached to a flywheel and rotating at a relatively high speed, against a stationary part. The contacting surfaces, heated to plastic temperatures, are forged together to produce a reliable, high-strength weld. Welds are made with little or no workpiece preparation and without filler metal or fluxes. However, In order to obtain a good weld, the determination of the optimum weld parameters is an important problem. Especially, because the amount of the flywheel mass will be determined according to the initial rotating velocity values at the constant thrust load, the initial rotating velocity is an important factor to affect a weld character of the inertia-welded IN713C-SAE8630, which is used for the wheel-shafts of turbine rotors or turbochargers, exhausting valves, etc. In this paper, the effects of initial rotational velocity on a weld character of inertia-welded IN713C-SAE8630 was studied through considerations of weld parameters determination, micro-structural observations and tensile tests. The results are as the following: 1) As initial rotating velocity was reduced to 267 FPM, cracks and carbide stringers were completely eliminated in the micro-structure of welded zone. 2) As initial rotating velocity was reduced and flywheel mass was increased correspondingly, the maximum welding temperatures were decreased and the plastic working in the weld zone was increased. 3) As initial rotating velocity was progressively decreased and carbides were decreased, the tensile strengths were increased. 4) And also the fracture location moved out of the weld zone and the tensile tests produced, the failures only in the cast superalloy IN713C which do not extend into the weld area. 5) The proper initial rotating velocity could be determined as about 250 thru 350 FPM for the better weld character.

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티(Tee)형(型) 보강재로 보강된 곡판의 붕괴모드에 대한 검토 (Investigation for Collapse Mode of Stiffened Curved Plate with Tee Shaped Stiffeners)

  • 오영철;김경탁;고재용
    • 해양환경안전학회지
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    • 제17권3호
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    • pp.295-300
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    • 2011
  • 선박은 상자형태 구조로 구성되어 있으며 선박의 선 수미, 선저만곡부, 갑판 등에 주로 사용하고 있다. 이런 구조는 박판구조이며 1차 지지부재로 사용된다. 평판구조와 비교하였을 때 상이한 거동을 보이며 일반적으로 압축하중을 받을 경우 곡률변화에 따라 다른 좌굴 및 최종 강도 경향을 나타냈다. 따라서 본 논문에서는 압축하중을 받고 있는 보강곡판인 1/2+1+1/2 bay 모델에 대하여 비선형유한요소해석을 수행하였으며 매개변수 영향은 곡률변화뿐만 아니라 세장비, 웨브높이/두께 등을 고려하여 해석모델에 대한 붕괴모드에 대해 검토하였다.

Ultrasonically Assisted Grinding for Mirror Surface Finishing of Dies with Electroplated Diamond Tools

  • Isobe, Hiromi;Hara, Keisuke;Kyusojin, Akira;Okada, Manabu;Yoshihara, Hideo
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권2호
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    • pp.38-43
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    • 2007
  • This paper describes ultrasonically assisted grinding used to obtain a glossy surface quickly and precisely. High-quality surfaces are required for plastic injection molding dies used in the production of plastic parts such as dials for cellular phones. Traditionally, in order to finish the dies, manual polishing by a skilled worker has been required after the machining processes, such as electro discharge machining (EDM), which leaves an affected layer, and milling, which leaves tooling marks. However, manual polishing causes detrimental geometrical deviations of the die and consumes several days to finish a die surface. Therefore, a machining process for finishing dies without manual polishing to improve the surface roughness and form accuracy would be extremely valuable. In this study, a 3D positioning machine equipped with an ultrasonic spindle was used to conduct grinding experiments. An electroplated diamond tool was used for these experiments. Generally, diamond tools cannot grind steel because of excessive wear as a result of carbon atoms diffusing into bulk steel and chips. However, ultrasonically assisted grinding can achieve a fine surface (roughness Rz of $0.4{\mu}m$) on die steel without severe tool wear. The final aim of this study is to realize mirror surface grinding for injection molding dies without manual polishing. To do this, it is necessary to fabricate an electroplated diamond tool with high form accuracy and low run-out. This paper describes a tool-making method for high precision grinding and the grinding performance of a self-electroplated tool. The ground surface textures, tool performance and tool life were investigated A ground surface roughness Rz of 0.14 um was achieved Our results show that the spindle speed, feed rate and cross feed affected the surface texture. One tool could finish $5000mm^2$ of die steel surface without any deterioration of the ground surface roughness.

Coupled solid and fluid mechanics simulation for estimating optimum injection pressure during reservoir CO2-EOR

  • Elyasi, Ayub;Goshtasbi, Kamran;Hashemolhosseini, Hamid;Barati, Sharif
    • Structural Engineering and Mechanics
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    • 제59권1호
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    • pp.37-57
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    • 2016
  • Reservoir geomechanics can play an important role in hydrocarbon recovery mechanism. In $CO_2$-EOR process, reservoir geomechanics analysis is concerned with the simultaneous study of fluid flow and the mechanical response of the reservoir under $CO_2$ injection. Accurate prediction of geomechanical effects during $CO_2$ injection will assist in modeling the Carbon dioxide recovery process and making a better design of process and production equipment. This paper deals with the implementation of a program (FORTRAN 90 interface code), which was developed to couple conventional reservoir (ECLIPSE) and geomechanical (ABAQUS) simulators, using a partial coupling algorithm. A geomechanics reservoir partially coupled approach is presented that allows to iteratively take the impact of geomechanics into account in the fluid flow calculations and therefore performs a better prediction of the process. The proposed approach is illustrated on a realistic field case. The reservoir geomechanics coupled models show that in the case of lower maximum bottom hole injection pressure, the cumulative oil production is more than other scenarios. Moreover at the high injection pressures, the production rates will not change with the injection bottom hole pressure variations. Also the FEM analysis of the reservoir showed that at $CO_2$ injection pressure of 11000 Psi the plastic strain has been occurred in the some parts of the reservoir and the related stress path show a critical behavior.

속경화용 탄소섬유/에폭시 프리프레그의 다단 압축 성형기술 (Multi-stage Compression Molding Technology of Fast Curing CF/Epoxy Prepreg)

  • 곽성훈;문지훈;홍상휘;권순덕;김병하;김태용
    • Composites Research
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    • 제34권5호
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    • pp.269-276
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    • 2021
  • 프리프레그 압축성형(PCM, Prepreg Compression Molding) 공정은 고품질 CFRP(Carbon Fiber Reinforced Plastic) 제품을 제조할 수 있는 고속성형기술이다. 오토클레이브 공정에 비해 폐기물 발생이 적고 사이클타임을 크게 줄일 수 있어 항공우주 및 자동차 산업에서 다양한 연구가 진행되고 있다. 본 연구에서는 PCM 공정의 품질을 높이기 위해 프리프레그의 경화거동을 따라 프레스의 압축압력을 단계별로 증가시키는 성형법에 대해 연구하였고, 이러한 다단 압축 성형법이 우수한 품질의 CFRP 제품을 생산하고 사이클타임을 단축할 수 있는 좋은 수단임을 확인하였다. 그리고 상온에서 적층한 프리프레그를 금형에 투입하여 예열과 성형을 동시에 함으로써 별도의 예열 공정 없이 제품을 성형할 수 있었다. 또한 평판 성형에 최적화된 공정조건을 3차원 형상물에 동일하게 적용한 결과 외관상 평판과 유사한 제품을 공정조건 수립 과정 없이 만들 수 있었다.