• 제목/요약/키워드: Plastic parts

검색결과 632건 처리시간 0.025초

중형 트럭의 정면 충돌 특성해석을 위한 유한요소 모델의 개발 (Development of a Finite Element Model for Frontal Crash Analysis of a Mid-Size Truck)

  • 홍창섭;오재윤;이대창
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.226-232
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    • 2000
  • This paper develops a finite element model for studying the crashworthiness analysis of a mid-size truck. A simulation for a truck frontal crash to a rigid barrier using the model is performed with PAM-CRASH installed in super computer SP2. Full vehicle model is composed of 86467 shell elements, 165 beam elements and 98 bar elements, and 86769 nodes. The model uses four material model such as elastic, elastic-plastic(steel), rigid and elastic-plastic(rubber) material model which are in PAM-CRASH. Frame and suspension system are modeled with 28774 shell elements and 31412 nodes. Cab is modeled with 34680 shell elements and 57 beam elements, and 36254 nodes. Bumper is modeled with 2262 shell elements, and 2508 nodes. Axle, steering shaft, etc are modeled using beam or bar elements. Mounting parts are modeled using rigid bodies. Bodies are interconnected using nodal constrains or joint options. To verify the developed model, frontal crash test with 30mph velocity to a rigid barrier is carried out. In the crash test, vehicle pulse at lower part of b-pillar is measured, and deformed shapes of frame and driver seat area are photographed. Those measured vehicle pulse and photographed pictures are compared those from the simulation to verify the developed finite element model.

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편측분기형 러너 금형에서 가스사출 성형변수가 성형품의 중공부 길이 변화에 미치는 영향 (The Effects of the GAIM Process Variables on the Penetration-Length Variations in a Unary Branch Type Runner Mold)

  • 한성렬;박태원;정영득
    • 한국정밀공학회지
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    • 제22권1호
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    • pp.137-142
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    • 2005
  • Gas-Assisted Injection Molding(GAIM) is an innovative technology for producing plastic parts and has been received extensive attention in the plastic manufacturing industries. But, due to gas-polymer interacting during the gas injection phase, the process has significantly different characteristics from conventional injection molding and, therefore, the control of the process requires much technical knowledge in processing and materials. The experiment was performed about variations of gas-penetration length that is affected by filling imbalance resulting from the structure of runner. The Taguchi method was used for the design of experiment. The most effective factors for the gas-penetration length were the shot size and mold temperature. The most effective factors for the difference of the gas-penetration length were the melt temperature and shot size. This study also discussed the filling imbalance phenomenon in a unary branch runner type mold that has geometrically balanced runner.

Pick-the-Winner법과 공간축소법에 기반한 플라스틱 사출성형품의 휨 최소화 (Minimization of Warpage in Plastic Injection-Molded Parts Based on the ‘Pick-the-Winner' Rule and Design Space Reduction Method)

  • 박종천;김경모;김광호
    • 한국산학기술학회논문지
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    • 제11권4호
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    • pp.1171-1177
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    • 2010
  • 본 논문은 직교배열실험에 기반한 'Pick-the-Winner'법과 설계공간축소법에 기초하여 사출성형 제품의 휨을 잡음(noise)의 존재 하에서도 최소화할 수 있는 강건설계 절차를 제시한다. 강건설계는 현실적 요구를 반영하여 두 단계의 이원적 최적화 과정, 즉 제품 형상에 대한 강건설계와 공정조건에 대한 강건설계로 이루어진다. 제안한 강건설계 절차를 사각형 박막 제품의 설계에 적용한 결과, 본 강건설계법이 현실적 효용성이 있음을 확인하였다.

X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.258-265
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    • 2001
  • Turbine blade is subject to force of three type ; torsional force by torsion-mount, centrifugal force by rotation of rotor and cyclic bending force by steam pressure. Cyclic bending force of them is main factor on fatigue fracture. In the X-ray diffraction method, the change in the values related to plastic deformation and residual stress near the fracture surface mat be determined, and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade parts was predicted. Failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

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프레스 포밍 머신의 티타늄과 알루미늄 판재 성형성에 관한 연구 (A study on Press Forming Machine of Titanium and Aluminium Plates Formability)

  • 정원재;강한빈;이동욱;박민혁;송주한;이석순
    • 한국기계가공학회지
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    • 제12권5호
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    • pp.86-93
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    • 2013
  • Main function of the Press forming Machine is the forming for plates. The head of the Press forming machine consist of several parts. It was named Press forming-contraction and Press forming_expansion according to formability of plates. Aluminium and Titanum plates are forming by using the Press forming machine. In this study, we analyzed sheet metal forming including plastic deformation and the contact pressure in the bearing. Finite element analysis results of Press forming-contraction and Press forming_expansion show the similar results of the actual specimen plates and the bearing contact pressures show the acceptable level of stress in both aluminum and titanium specimens.

Al6061-T6의 마찰교반용접 시 회전 Tool Pin 형상에 따른 기계적 특성 평가 (Mechanical Characteristic Evaluation by Spin Tool of Different Pin Shapes in Friction Stir Welding Al6061-T6)

  • 임병철;김대환;박상흡
    • 한국생산제조학회지
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    • 제23권4호
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    • pp.345-349
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    • 2014
  • In this study, an age-hardened 6061-T6 alloy sheet was used, which is commonly utilized for auto parts. The junction strength characteristics in relation to the stirring speed and welding speed were studied in accordance with the friction stir welding rotation of the tool pin. Micro hardness measurements of A type and B type pins, for a welding speed of 400 mm/min and a tool rotational speed 3000 rpm, were obtained as Hv104 and Hv111, respectively. For a welding speed of 200 mm/min and a tool rotational speed of 2000 rpm, we obtained Hv48 and Hv50 for A and B type pins, respectively. Microstructure observation showed that the stirring portion was fine and uniform, which occurred because of its plastic deformation. In the thermomechanically affected zone, partial recrystallization was present because of the plastic deformation. The crystal grains in the heat affected zone were coarsened due to the heat generated by friction stir welding.

래티스 돔 구조물의 탄소성 거동 특성에 관한 연구 (The Characteristics of Elasto-Plastic Behaviour for the Latticed Dome Structures)

  • 박철호;한상을;양재근
    • 한국공간정보시스템학회:학술대회논문집
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    • 한국공간정보시스템학회 2004년도 춘계 학술발표회 논문집 제1권1호(통권1호)
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    • pp.53-62
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    • 2004
  • A single layer latticed dome is one of the most efficient structures because of its low specivic gravity. For easily analyzing of a single layer latticed dome, joint system is assumed to be pin or rigid joint. However, its joint uses ball whose system has intermediate properties of pin and rigid joint. Therefore this study has a grasp of bending rigidity, stress and mechanical properties through experimental and analyzing method of the bolt inserted ball joint. To analyze the stress of bolt and sleeve, this study uses through 3D elastic contact and cubic element, and then the ball and the bolt are perfectly connected for easily analyzing Compared experimental results to F.E.M, each specimen has an error of less than 12 percent. In the results of stress distribution through F.E.M, stress occurs from bottom of bolt to top of sleeve, and most of tension appears on the bolt, also compression occurs from upper parts of the bolt to the sleeve. The assumption of bending stiffness in ball joint is well known that bolt resists only tension and upper sleeve resiss compression. The results of experiment and analysis have $7{\sim}56%$ error, assuring that upper part of bolt occurs of partial compression. In the result of modified assumption have $4{\sim}20%$ error.

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2축 반복하중을 받는 2주형 RC 원형교각의 주하중방향에 따른 내진성능평가 (Seismic Performance of RC Circular Colunm-Bent Piers under Bidirectional Repeated Loadings according to Main Loading Direction)

  • 박창규;이범기;윤상철;정영수
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 2005년도 학술발표회 논문집
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    • pp.284-291
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    • 2005
  • A RC column-bent pier represents one of the most popular piers used in highway bridges. Seismic performance of reinforced concrete (RC) column-bent piers under bidirectional seismic loadings was experimentally investigated. Six column bent-piers were constructed with two circular supporting columns which were made in 400mm diameter and 2,000mm height. Test parameters are different transverse reinforcement and loading pattern. These piers were tested under lateral load reversals with the axial load of $0.1f_{ck}A_g$. Three specimens were subjected to bidirectional lateral load cycles which consisted of two main longitudinal loads and two sub transverse loads in one load cycle. Other three specimens were loaded in the opposite way. Test results indicated that lateral strength and ductility of the latter three specimens were generally bigger than those of the former three specimens. Plastic hinges were formed with the spall of cover concrete and the fracture of the longitudinal reinforcing steels in the bottom plastic hinge of two supporting columns for the former three specimens. Similar behavior was observed in the top and bottom parts of two supporting columns for the latter three specimens.

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Seismic behaviour of gravity load designed flush end-plate joints

  • Cassiano, David;D'Aniello, Mario;Rebelo, Carlos
    • Steel and Composite Structures
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    • 제26권5호
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    • pp.621-634
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    • 2018
  • Flush end-plate (FEP) beam-to-column joints are commonly used for gravity load resisting parts in steel multi-storey buildings. However, in seismic resisting structures FEP joints should also provide rotation capacity consistent with the global structural displacements. The current version of EN1993-1-8 recommends a criterion aiming at controlling the thickness of the end-plate in order to avoid brittle failure of the connection, which has been developed for monotonic loading conditions assuming elastic-perfectly plastic behaviour of the connection's components in line with the theory of the component method. Hence, contrary to the design philosophy of the hierarchy of resistances implemented in EN1998-1, the over strength and the hardening of the plastic components are not directly accounted for. In light of these considerations, this paper describes and discusses the results obtained from parametric finite element simulations aiming at investigating the moment-rotation response of FEP joints under cyclic actions. The influence of bolt diameter, thickness of end-plate, number of bolt rows and shape of beam profile on the joint response is discussed and design requirements are proposed to enhance the ductility of the joints.

쇼트피닝 잔류응력 예측을 위한 유한요소해석 (The Finite Element Analysis for Prediction of Residual Stresses Induced by Shot Peening)

  • 김철;양원호;성기득;조명래;고명훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.218-223
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    • 2000
  • The shot peening is largely used for a surface treatment in which small spherical parts called shots are blasted on a surface of a metallic components with velocities up to 100m/s. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses, and so it has gained widespread acceptance in the automobile and aerospace industries. The residual stress profile on surface layer depends on the parameters of shot peening, which are, shot velocity, shot diameter, coverage, impact angle, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to automobile and aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, the simulation technique is applied to predict the magnitude and distribution of the residual stress and plastic deformation caused by shot peening with the help of the finite element analysis.

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