• Title/Summary/Keyword: Plastic heat exchanger

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A Study on the Bending Process for Precision Pipe Forming (정밀 파이프 성형을 위한 벤딩 공정 개발에 관한 연구)

  • Kim, Hyun-Jin;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.58-65
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    • 2007
  • The arbitrarily-bended pipe is widely used in a heat exchanger system. Thus, the pipe bending process has important role in performance and productivity of heat exchanger system. The purpose of this study is to investigate the bending process for manufacturing of sound pipe. And, the spring-back effect and the variation of pipe thickness should be controlled effectively. The change of spring-back ratio and the thickness variation of pipe according to the change of bending radius, bending angle and pipe thickness are analyzed by FEM analysis. The analytic results are compared with the experimental data, accordingly the results show good agreement. The method of the analysis can be applied for manufacturing of precision bended pipe.

Prediction of Cooling Performance for Indirect Evaporative Cooling System Using Danpla Sheet (단프라시트를 적용한 간접식 증발냉각 장치의 냉각 성능 예측)

  • Kim, Myung-Ho;Kim, Byoung Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.892-897
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    • 2020
  • Previous plastic heat exchangers are expensive because the mold must be newly manufactured depending on the air conditioning space. On the other hand, danpla is so thin that the heat exchange performance is excellent. Moreover, danpla can be used easily in ventilation systems in view of fabrication. This study proposes correlations for the cooling performance of an indirect evaporative cooling system. The experimental apparatus consisted of a heat exchanger, spray nozzle, fan, thermostat, pump, and measuring sensors for temperature, humidity, and airflow rate. The results showed that the effectiveness decreased gradually as the airflow rate increased. In addition, there was an optimal condition in terms of effectiveness. The performance prediction correlations were determined using the experimental data from various conditions. The proposed correlations showed performance accuracies within 4 % error.

A study on the process for precision forming by 3-dimension bending machine (3 차원 벤딩 머신에서 정밀 성형을 위한 공정 개발에 관한 연구)

  • Kim H.J.;Lim S.H.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1897-1900
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    • 2005
  • The purpose of this study is to investigate the bending process for manufacturing of sound pipe by 3 dimension bending machine. The arbitrarily-bended pipe is widely used in a heat exchanger system. The pipe should be formed precisely for assembling of heat changer. And, spring back effect and variation of the pipe thickness should be controlled effectively. We described the change of spring back amount and thickness variation of the pipe according to the change of bending radius and bending angle by FEM analysis. The analysis is adopted the elasic-plastic analysis and contact analysis on MARC software.

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Testing a Small Scale Aseptic System for Milk in Plastic Bottles

  • Petrus, Rodrigo Rodrigues;Faria, Jose de Assis Fonseca
    • Food Science and Biotechnology
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    • v.16 no.1
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    • pp.18-22
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    • 2007
  • The objective of this study was to develop and assess the performance of an aseptic system for liquid milk contained in plastic bottles, from a small-scale production standpoint. Commercial sterility tests conducted on the bottled milk were utilized in our assessments of the system, via the identification and monitoring of the principal points of the process. Four 150 L batches of milk with pH values of approximately 6.7 were heat-processed at between 137 and $143^{\circ}C$ for 10 see in a plate heat exchanger, and then aseptically transferred to 500 mL high-density polyethylene (HOPE) bottles, in an ISO class 7 clean room. The aseptic condition of the bottles was achieved via 10 see of rinsing with a mixture containing 0.5% peracetic acid and 0.8% hydrogen peroxide at $30^{\circ}C$, followed by another rinse with sterile water. Of the 4 batches processed, 2 were determined to exhibit commercial sterility, on the basis of the physical-chemical and microbiological criteria adopted. It was concluded that some adjustment of the processing line was required in order to achieve full commercial sterility for all processes. The aseptic system developed and assessed in this study was demonstrated to have great potential for the processing and transferring of milk into plastic bottles, from a small-scale production standpoint.

Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2015 (설비공학회 분야의 최근 연구 동향 : 2015년 학회지 논문에 대한 종합적 고찰)

  • Lee, Dae-Young;Kim, Sa Ryang;Kim, Hyun-Jung;Kim, Dong-Seon;Park, Jun-Seok;Ihm, Pyeong Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.6
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    • pp.256-268
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    • 2016
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2015. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering were carried out in the areas of flow, heat and mass transfer, cooling and heating, and air-conditioning, the renewable energy system and the flow inside building rooms. Research issues dealing with air-conditioning machines and fire and exhausting smoke were reduced. CFD seems to be spreading to more research areas. (2) Research works on heat transfer area were carried out in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the economic analysis of GHG emission, micro channel heat exchanger, effect of rib angle on thermal performance, the airside performance of fin-and-tube heat exchangers, theoretical analysis of a rotary heat exchanger, heat exchanger in a cryogenic environment, the performance of a cross-flow-type, indirect evaporative cooler made of paper/plastic film. In the area of pool boiling and condensing, the bubble jet loop heat pipe was studied. In the area of industrial heat exchangers, researches were performed on fin-tube heat exchanger, KSTAR PFC and vacuum vessel at baking phase, the performance of small-sized dehumidification rotor, design of gas-injection port of an asymmetric scroll compressor, effect of slot discharge-angle change on exhaust efficiency of range hood system with air curtain. (3) In the field of refrigeration, various studies were carried in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, a cold-climate heat pump system, $CO_2$ cascade systems, ejector cycles and a PCM-based continuous heating system were investigated. In the alternative refrigeration/energy system category, a polymer adsorption heat pump, an alcohol absorption heat pump and a desiccant-based hybrid refrigeration system were investigated. In the system control category, turbo-refrigerator capacity controls and an absorption chiller fault diagnostics were investigated. (4) In building mechanical system research fields, eighteen studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, and renewable energies, piping in the buildings. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which can improve the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the user and location awareness technology applied dimming lighting control system, the lighting performance evaluation for light-shelves, the improvement evaluation of air quality through analysis of ventilation efficiency and the evaluation of airtightness of sliding and LS window systems. The subjects of building energy were worked on the energy saving estimation of existing buildings, the developing model to predict heating energy usage in domestic city area and the performance evaluation of cooling applied with economizer control. The studies were also performed related to the experimental measurement of weight variation and thermal conductivity in polyurethane foam, the development of flame spread prevention system for sandwich panels, the utilization of heat from waste-incineration facility in large-scale horticultural facilities.

Evaluation of Welding Soundness of Titanium-Copper Explosive-Bonded Dissimilar Clad Plate by TIG Welding (타이타늄-구리 폭발압접 이종 클래드 판재의 TIG 용접 건전성 평가)

  • Jo, Pyeong-Seok;Youn, Chang-Seok;Hwang, Hyo-Woon;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.2
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    • pp.66-74
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    • 2021
  • Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

Optimization of Expanding Velocity for a High-speed Tube Expander Using a Genetic Algorithm with a Neural Network (유전자 알고리즘과 신경회로망을 이용한 고속 확관기의 확관속도 최적화)

  • Chung Won Jee;Kim Jae Lyang;Jin Han Kim;Hong Dae Sun;Kang Hong Sik;Kim Dong Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.27-32
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    • 2005
  • This paper presents the optimization of expanding velocity for tube expanding process in the manufacturing of a heat exchanger. In specific, the expanding velocity has a great influence on the performance of a heat exchanger because it is a key variable determining the quantity of tube expending at assembly stage as well as a key Parameter determining overall production rate. The simulation showed that the genetic algorithm used in this paper resulted in the optimal tube expanding velocity by performing the following series of iteration; the generation of arbitrary population for tube expanding parameters, consequently the generation of tube expanding velocities, the evaluation of tube expanding quantity using the pre-trained data of plastic deformation by means of a neural network and finally the generation of next population using a penalty faction and a Roulette wheel method.

Analysis and Dynamic Modeling of a High-speed Tube Expander (고속 Tube Expander의 동적 모델링 및 해석)

  • 김재량;정원지;김수태;최욱환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.401-411
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    • 2003
  • Tube expanding process is for combining a heat-sink plate with hair-pins (Cu-tube) through plastic deformation. The two parts, i. e. , heat-sink plate and hair-pins are they components of a heat-exchanger for an air conditioner. This paper presents the analysis and dynamic modeling of a high-speed tube expander which integrates transfer of parts, fixing of parts, and tube expanding into one process. The 3-dimensional modeling of all the parts for the tube-expander was constructed using CATIA$\circledR$. then the CATIA$\circledR$ models are transferred into visuaINastran$\circledR$ to execute the 3-dimensional animation for checking prescribed cycle-time. The technique presented in this paper has been shown to be effective as a priori tool for verifying the design of a high-speed tube expander.

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The Effect of Stress on SCC of Heat Exchanger Tube for LNG Vessel (LNG선박용 열교환기 세관의 SCC에 미치는 응력의 영향)

  • Jeong Hae Kyoo;Lim Uh Joh
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.22-32
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    • 2003
  • Al-brass material is generally used at the state of plastic deformation, for example; bending, extension of bell mouth at shell and tube type heat exchanger. And SCC(stress corrosion cracking) of Al-brass material will be affected by residual stress as plastic deformation. SCC results from synergism between mechanical factor and corrosion environment. Mechanical factor is stress that directly relates with stress intensity factor at the crack tip. This paper was studied on the effect of stress on SCC of Al-brass tube under in $3.5\%$ NaCl. + $0.1\%\;NH_4OH$ solution by constant displacement tester. Increasing of acidified water flow into sea and speeds up corrosion rate of Al-brass which is used as a tube material of vessel heat exchanger by polluted coast seawater. The experimental results are as follow The latent time of SCC occurrence gets longer as the initial stress intensity factor($K_{Ii}$) gets lower The main crack was propagated as the initial stress intensity factor($K_{Ii}$) gets higher, and secondary cracks occurred by electro-chemical factor a(ter stage of released stress. Dezincification phase showed around the crack, and the range of dezincification gets wider as the initial stress intensity factor($K_{Ii}$) gets higher.

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The Performance Investigation of Double-speaker-1/2 Wavelength Thermoacoustic Refrigerator (Double speaker 1/2파장 열음향 냉동기의 성능 평가)

  • Song Kyu Joe;Park Jong Ho;Lee Sung Ro
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.647-650
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    • 2002
  • A thermoacoustic refrigerator, using a resonant standing acoustic wave, has been built. It employs a loudspeaker to sustain a standing wave in a resonance tube. The stack of plates is 0.075mm-thick plastic sheet(Mylar), spirally wound to make a 40mm-diameter assembly 80mm long. and two heat exchanger are installed. The refrigerant is Helium gas. The description of thermoacoustic refrigerator are presented. The directly measured performance of the resonator. Tc/Th ( temperature ratio ) and $COP/COP_{c}$, (normalized by carnot's COP ) are plotted versus the thermal load Q applied to the cold end, for various speaker power.

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