• Title/Summary/Keyword: Plastic cylinder

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Elastic-Plastic J Estimations for Pipes with Off-Centred Circumferential Through-Wall Cracks (비대칭 원주방향 관통균열 배관의 탄소성 J-적분 계산식)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1170-1178
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    • 2003
  • This paper provides approximate J estimates for off-centred, circumferential through-wall cracks in cylinders under bending and under combined tension and bending. The proposed method is based on the reference stress approach, where the dependence of elastic and plastic influence functions of J on the cylinder/crack geometry, the off-centred angle and strain hardening is minimised through the use of a proper normalising load. Based on published limited FE results for off-centred, circumferential through-wall cracks under bending, such normalising load is found, based on which the reference stress based J estimates are proposed for more general cases, such as for a different cylinder geometry and for combined loading. Comparison of the estimated J with extensive FE J results shows overall good agreements for different crack/cylinder geometries and for combined tension and bending, which provides sufficient confidence in the use of the proposed method to fracture mechanics analyses of off-centred circumferential cracks. Furthermore, the proposed method is simple to use, giving significant merits in practice.

Elastic-Plastic Fracture Mechanics Analysis of Off-Centred Circumferential Through-Wall Cracked Pipes (비대칭 원주방향 관통균열 배관의 탄소성 파괴역학해석)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.125-130
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    • 2003
  • This paper provides approximate J estimates for off-centred, circumferential through-wall cracks in cylinders under bending. The proposed method is based on the reference stress approach, where the dependence of elastic and plastic influence functions of J on the cylinder/crack geometry, the off-centred angle and strain hardening is minimised through the use of a proper normalising load. Based on published limited FE results for off-centred, circumferential through-wall cracks under bending, such normalising load is found, based on which the reference stress based J estimates are proposed for more general cases, such as for a different cylinder geometry. Comparison of the estimated J with extensive FE J results shows overall good agreements for different crack/cylinder geometries which provides sufficient confidence in the use of the proposed method to fracture mechanics analyses of off-centred circumferential cracks. Furthermore, the proposed method is simple to use, giving significant merits in practice.

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유한 요소법을 이용한 플라스틱 실린더 헤드커버의 설계평가에 관한 연구

  • 김정엽
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.126-132
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    • 1996
  • This study is pre-research to evaluate the reasonability of convertion aluminum alloy cylinder head cover into plastic cylinder head cover using finite element analysis. The basedata which are needed in design are shown. On processing the study size of mesh and kind of elements are varied and adaptiv method is used.

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Research for Implant system according to investment condition and Bum out temperature (Implant system의 매몰조건과 소환온도에 대한 조사)

  • Park, Geun-Hyeung
    • Journal of Technologic Dentistry
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    • v.23 no.1
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    • pp.115-121
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    • 2001
  • This study was investigated on effect of implant system about investment condition and burn out temperature. Posterior bridges were fabricated by using plastic sleeve and gold sylinder. The results were as follows; In plastic sleeve test and fitting cast copings. the phosphate bonded investment showed better gypsum bonded investment. The pure special liquid showed better margin fitness compared with mixed liquid (special liquid + distilled water). In gold cylinder test. the good burn out temperature of Ceramic PFG and Crown Gold was evaluated $0^{\circ}C$ to $820^{\circ}C$ and was decreased on $780^{\circ}C$ for 30 minutes. $0^{\circ}C$ to $750^{\circ}C$ and was decreased on $650^{\circ}C$ for 30 minutes.

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Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Abn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.453-457
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Ahn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.48-51
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

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Development of a Type 4 Composite Cylinder for Self-contained Breathing Apparatus (공기호흡기용 타입 4 복합재료 용기 개발)

  • Cho, Sung-min;Kim, Da-eun;Seong, Hye-jin;Ko, Young-kyu;Kim, Hong-chul;Lee, Kang-ok;Jo, Min-sik;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.1-6
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    • 2019
  • Aluminum liners used in cylinders are hazardous for human health. In this study, we use a plastic PA liner inside cylinders to solve this problem. Plastic PA liners are widely used in the manufacturing industry in the production of food and beverage containers. We covered the aluminum boss with a plastic liner material and wound the composite fibers over the liner material. To reinforce the dome area, we used low strength / high elongation plastic liner. To predict the performance of the developed product, we conducted structural analyses utilizing the 3D laminated solid element. We verified the soundness of the product by testing the prototype.

A Comparative Study for Incompressibility of Rigid Plastic Finite Element Method (강소성 유한요소법에서 비압축성조건에 관한 비교 연구)

  • 이상재;조종래;배원병;김영호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.40-44
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    • 1997
  • The governing functional in plastic deformation has to satisfy the incompressible condition. This incompressible condition imposed on the velocity fields can be removed by introducing either the Langrange multiplier or the penalty function into the functional. In the study two-dimensional rigid plastic FEM programs using by Lagrange multiplier and penalty function are developed. A compression of cylinder and a spike forging are simulated to compare the data of loads, local mean stresses and reductions of volume.

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A Comparative Study for Incompressibility of Rigid Plastic Finite Element Method (강소성 유한요소법에서 비압축성조건에 관한 비교 연구)

  • 이상재;조종래;배원병;김영호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.57-61
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    • 1997
  • The governing functional in plastic deformation has to satisfy the incompressible condition. This incompressible condition imposed on the velocity fields can be removed by introducing either the Langrange multiplier or the penalty function into the functional. In this study two-dimensional rigid plastic FEM programs using by Langrange multiplier and penalty function are developed. A compression of cylinder and a spike forging are simulated to compare the data of loads, local mean stresses and reductions of volume.

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Finite Element Analysis of a Burnishing Process for the Inner Surface of a Cylinder (실린더 내벽의 버니싱 공정에 대한 유한요소해석)

  • Park, J.J.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.372-377
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    • 2010
  • Elasto-plastic finite element analysis was performed for a burnishing process for the inner surface of a cylinder by mandrel. Three different configurations in roughness of the inner surface, two different thicknesses of the cylinder wall, and five different diameters of the mandrel were selected for the present investigation. Although the surface roughness was improved with the increase of the mandrel diameter, defects of folding occurred as the mandrel diameter exceeded certain limits. Improvements in the surface roughness, distributions of effective strain, effective stress and residual circumferential stress, and the variation of mandrel force were also investigated.