• Title/Summary/Keyword: Plastic analysis method

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Effect of Heat Treatment Environment on the Densification of Cold Sprayed Ti Coating Layer (저온 분사 공정으로 제조된 티타늄 코팅층의 치밀화에 미치는 열처리 분위기의 영향)

  • Yu, Ji-Sang;Kim, Hyung-Jun;Oh, Ik-Hyun;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.19 no.2
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    • pp.110-116
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    • 2012
  • This study investigated the effects of annealing environment for the densification and purification properties of pure titanium coating layer manufactured by cold spraying. The annealing was conducted at $600^{\circ}C$/1 h and three kinds of environments of vacuum, Ar gas, and $5%H_2+Ar$ mixture gas were controlled. Cold sprayed Ti coating layer (as sprayed) represented 6.7% of porosity and 228 HV of hardness, showing elongated particle shapes (severe plastic deformation) perpendicular to injection direction. Regardless of gas environments, all thermally heat treated coating layers consisted of pure ${\alpha}$-Ti and minimal oxide. Vacuum environment during heat treatment represented superior densification properties (3.8% porosity, 156.7 HV) to those of Ar gas (5.3%, 144.5 HV) and $5%H_2+Ar$ mixture gas (5.5%, 153.1 HV). From the results of phase analysis (XRD, EPMA, SEM, EDS), it was found that the vacuum environment during heat treatment could be effective for reducing oxide contents (purification) in the Ti coating layer. The characteristic of microstructural evolution with heat treatment was found to be different at three different gas environments. The controlling method for improving densification and purification in the cold sprayed Ti coating material was also discussed.

Determination of Valve Gate Open Timing for Minimizing Injection Pressure of an Automotive Instrument Panel (자동차용 인스트루먼트 패널의 사출압력 최소화를 위한 밸브 게이트 열림 시점 결정)

  • Cho, Sung-Bin;Park, Chang-Hyun;Pyo, Byung-Gi;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.4
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    • pp.46-51
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    • 2012
  • Injection pressure, an important factor in filling process, should be minimized to enhance injection molding quality. Injection pressure can be controlled by valve gate open timing. In this work, we decided the valve gate open timing to minimize the injection pressure. To solve this design problem, we integrated MAPS-3D (Mold Analysis and Plastic Solution-3Dimension), a commercial injection molding CAE tool, to PIAnO (Process Integration, Automation and Optimization), a commercial PIDO (Process Integration, and Design Optimization) tool using the file parsing method. In order to reduce computational cost, we performed an approximate optimization using meta-models that replaced expensive computer simulations. At first, we carried out DOE (Design of Experiments) using OLHD (Optimal Latin Hypercube Design) available in PIAnO. Then, we built Kriging models using the simulation results at the sampling points. Finally, we used micro GA (Genetic Algorithm) available in PIAnO. Using the proposed design approach, the injection pressure has been reduced by 13.7% compared to the initial one. This design result clearly shows the validity of the proposed design approach.

A Study of New Approach on Elasto-Plastic Analysis of shell Structures (쉘구조물의 탄소성해석에 관한 새로운 해석법의 연구)

  • Kwun Taek Jin;Park Kang Geun
    • Journal of the Korean Professional Engineers Association
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    • v.20 no.3
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    • pp.5-14
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    • 1987
  • 연속체의 해석에 있어서, 특별한 경우를 제외하고는, 구조물의 개략적인 거동을 파악해야 될 경우가 종종 있다. 이러한 요구에 부응하기 위해서 강체요소법(Rigid Element Method)이라 불리우는 새로운 해석법이 개발되었다. 강체요소법은 원래 평정연구실에서 벽식프리캐스트 철근콘크리트 구조물의 탄소성해석을 하기 위해서 개발된 해석법에 착안하여, 내수벽과 같은 연속체에 적용함으로서 시작된 수치해석법이다. 그 후 저자들은 도통쉘, 구형쉘 혹은 이들이 조합된 쉘구조물에 적용할 수 있도록 개발 확장하였다. 강체요소법의 기본개념은 연속체의 분해된 각 요소를 강체(rigid body)라고 가정하고, 각 요소들은 요소의 강성으로 치환된 가상스프링으로 서로 연결되어 있다고 가정하여, 이 가상스프링의 거동을 평가함으로서 전체구조물의 거동을 파악하는 해석법이다. 이때 요소의 주변에 취해진 스프링은 해석을 단순화하기 위해서 축력, 면내전단력 및 면외전단력만을 전달한다고 가정하고, 요소의 강체변위(자유도)는 요소내의 임의의 한 점에서 취하며, 이 점에서의 강체변위(rigid displacements)는 요소의 주변에 취해진 스프링을 통하여 다른 요소로 전달된다. 상기와 같은 강체요소법의 개념을 연속체의 탄성 및 탄소성해석에 적용하면, 해석적 개념이 단순할 뿐만 아니라 구조물 전체의 자유도수를 대폭 줄여 컴퓨터 계산시간을 절약할 수 있는 잇점이 있고, 거시적인 모델(macroscopic modeling)과 미시적인 모델 (microscopic modeling)의 중간적인 성격을 가지기 때문에 구조물의 파괴상황에 대해서도 그 개략을 파악할 수 있다. 본 논문에서는 강체요소법을 보다 일반화된 해석법으로 개발, 확장하기 위해서 종전에 단층스프링시스템(single-layer spring system)으로 해석이 어려웠던 문제점들을 보완한 복층프링시스템(double-layer spring system)을 사용함으로서 휨, 비틀림의 효과를 파악할 수 있는 이론적 개념을 적용한 새로운 구요소, 원통요소 및 평면요소를 개발하고, 이러한 강체요소들의 적합매트릭스의 유도 및 해석저긴 방법을 정식화하였다. 또 휨, 비틀림 및 전단력의 효과를 고려한 사각형원통요소 및 능형원 통요소를 이용하여 원통쉘의 탄성 및 탄소성해석할 수 있는 프로그램을 개발하고, 이 프로그램으로 캔틸레버로된 연속형철근콘크리트 원통쉘의 탄성 및 탄소성해석에 적용하여 구조물의 거동에 관한 수치해석의 결과, 즉 내력의 분포, 균열의 진전, 파괴의 상황 및 변형의 상태 등을 파악해 보았다.

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Identification of Cross-WLF Viscosity Model Parameters Using Optimization Technique (최적화기법을 이용한 Cross-WLF점도 모델 계수 추정)

  • Kim, Sun-Yong;Park, Si-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.623-632
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    • 2018
  • Predicting the behavior of rheological polymers is highly shear rate- and temperature-dependent. The Cross-WLF viscosity model has become a powerful solution that describes the shear rate- and temperature-dependent characteristics. To estimate the behavior of polymers in computational simulations, the coefficients of the Cross-WLF model should be well identified. An identification technique was proposed to determine the Cross-WLF viscosity model coefficient. The assumption is that the Cross-WLF viscosity model well describes the real characteristics of polymers when the calculated viscosity with the parameters is identical to the reference data. In this study, Auto-desk Moldflow data were used as a reference. The numerical examples showed that the proposed method accurately identifies the Cross-WLF viscosity model coefficients.

Experimental Study on Structural Behavior of Tapered Member with Non-compact Flange and Web (판폭두께비가 큰 변단면 휨부재의 구조성능에 관한 실험적 연구)

  • Chung, Kyung-Soo;Jeon, Bae-Ho;Park, Man-Woo;Do, Byung-Ho
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.357-365
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    • 2011
  • The current trends in steel construction intend to use tapered sections to minimize as much as possible the use of excess material. This can be done by choosing the cross-sections to be as economical as possible, leaving the classical approach of using prismatic members. In addition, it is important to predict the buckling behavior of tapered member with large depth-to-thickness ratio in order to prevent the collapse of PEB system subjected to overloads. An experimental investigation of buckling behavior of tapered beam was presented. The primary test parameter was depth-to-thickness ratio and taper ratio. Using initial stiffness and load-carrying capacity proposed by current provision, the simple plastic hinge method using modified Yoda's model and finite element analysis, the prediction of a moment-rotation curve of linearly tapered member was presented. Moreover, comparisons between analytical and experimental data for moment-rotation curves were accomplished.

Exploratory Investigation of Genetic Associations with Basal Cell Carcinoma Risk: Genome-Wide Association Study in Jeju Island, Korea

  • Yun, Byung Min;Song, Jung-Kook;Lee, Ji-Young
    • Asian Pacific Journal of Cancer Prevention
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    • v.15 no.17
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    • pp.7443-7447
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    • 2014
  • Aim: Little is known about the genetic associations with Basal cell carcinoma (BCC) risk in non-Caucasian populations, in which BCC is rare, as in Korea. We here conducted a pilot genome-wide association study (GWAS) in 12 patients and 48 standard controls. Method: A total of 263,511 SNPs were analyzed with the Illumina HumanOmni1 Quad v1.0 DNA Analysis BeadChip for cases and Korean HapMap 570K for controls. Results: SNP-based analyses, based on the allele genetic model with adjustment for sex and age showed suggestive associations with BCC risk for 6 SNPs with a P-value (P < 0.0005). However, these associations were not statistically significant after Bonferroni correction: rs1040503, rs2216491, rs13407683, rs4751072, rs9891263, and rs1368474. In addition, results from gene-based analyses showed suggestive associations with BCC risk for 33 candidate genes with a P-value (P <0.0005). Consistent with previous GWAS and replication studies in Caucasian populations, PADI6, RHOU and SLC45A2 were identified as having null associations with BCC (P > 0.05), likely due to the smaller sample size. Conclusions: Although this was a small-scale negative study, to our knowledge, we have conducted the first GWAS for BCC risk in an Asian population. Further large studies in non-Caucasian populations are required to achieve statistical significance and confirm these findings.

Approximate System Reliability Analysis Under Multiple Time Varying Loads (복합 하중하에서의 구조물 체계 신뢰도 해석)

  • 김상효
    • Computational Structural Engineering
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    • v.1 no.2
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    • pp.101-109
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    • 1988
  • The evaluation of the system reliability is generally quite difficult and costly as the structure becomes large and complex, especially when it is subjected to multiple time varying loads, and for redundant structures which have many possible modes of failur, e.g., system collapse through the formation of plastic hinge mechanisms. In reality most loadings acting on the structures are random in intensity as well as in occurrence time and duration. To include the load variability in time, the loads are described in terms of stochastic processes. Based on a tri-modal upper bound, a point estimate for the system reliability has been developed for more accuracy without extensive computational effort. This tri-modal point estimate also ensures the continuity of the system reliability function, which is a necessary condition in many nonlinear programming techniques. In addition, the Load Coincidence method, by which the combined effect of time varying loads are taken into account, has been modified to suitable for cases with an always-on load.

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Studies on the Development of TiAIN/CrN Multi-layered Thin Films by Unbalanced Magnetron Sputtering Process (비대칭 스퍼터링에 의한 TiAIN/CrN 나노 다층 박막의 합성 및 특성 분석에 관한 연구)

  • Kim, Gwang-Seok;Kim, Bom-Sok;Lee, Sang-Yul
    • Journal of the Korean institute of surface engineering
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    • v.38 no.6
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    • pp.207-211
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    • 2005
  • In this work a multi-layered nanostructured TiAIN/CrN superlattice coatings was synthesized using closed-field unbalanced magnetron sputtering method and the relationships between their superlattice period (1), micro-structure, hardness and elastic modulus were investigated. In addition, wear test at $500^{\circ}C$ and oxidation resistance test at $900^{\circ}C$ were performed to investigate high temperature properties of these thin films. The coatings were characterized in terms of microstructure and mechanical properties by transmission electron microscopy (TEM) and nano-indentation test. Results from TEM analysis showed that superlattice periods was inversely proportional to the jig rotation speed. The maximum hardness and elastic modulus of 37 GPa and 375 GPa were observed at superalttice period of 6.1 nm and 4.4 nm, respectively. An higher value of microhardness from TiAIN/CrN thin films than either TiAIN (30 GPa) or CrN (26 GPa) was noted while the elastic modulus was approximately an average of TiAIN and CrN films. These enhancement effects in superlattice films could be attributed to the resistance to dislocation glide across interface between the CrN and TiAIN layers. Much improved plastic deformation resistance ($H^3/E^2$) of 0.36 from TiAIN/CrN coatings was observed, compared with 0.15 and 0.16 from TiAIN and CrN, respectively. Also the wear resistance at $500^{\circ}C$ was largely increased than those of single TiAIN and CrN coatings and TiAIN/CrN coatings showed much reduced weight gain after exposure at $900^{\circ}C$ for 20 hours.

Analysis of the School Foodservice Facilities & Sanitary Education (Seoul, Gyeonggi, Kangwon and Choongchung Areas in Korea) (학교급식 시설 현황 및 위생교육 실태 분석 - 서울, 경기, 강원, 충청지역을 중심으로 -)

  • Kim, Gyoung-Mi;Lee, Sim-Yeol
    • Korean Journal of Community Nutrition
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    • v.14 no.5
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    • pp.576-589
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    • 2009
  • The purpose of this study was to analyze the status of school foodservice facilities, utilities and equipment & sanitary education in provinces, This study was carried out from September 2008 until December 2008 and is targeted towards schools' dietitians that work at schools with school foodservice. 1,623 schools participated in this research and Kangwondo, Choongchungdo including the metropolitan area with frequent occurrence of food bone disease were the targets of this research. The regional distribution of this research is as follows; 377 schools in Seoul, 648 schools in Gyeonggido, 160 schools in Kangwondo, 438 schools in Choongchungdo equaling 1,623 schools in total. And out of the total 1,623 schools, 815 (50.2%) were elementary schools and 808 (48.8%) were middle and high schools (p < 0.001). Most of the elementary schools, excluding 4 schools, were self-operated. In the case with middle and high schools, 81.5% (513 schools) were self-operated and 18.4% (295 schools) were contracted. When dealing with the sanitation management of school foodservice in Kangwondo and Seoul, elementary schools were less equipped with equipment and facilities than middle and high schools which proved that they were in need of improvements (p < 0.01). Schools with self-operated foodservice, in particular, were in need of preparation zone improvements. 52.3%~88.0% of stainless equipment such as utensils, spoons/chopsticks, subsidiary food tray, and food trays were sterilized by dryers. Work tables, vegetable slicers, and mincers were chemically sterilized and plastic materials were sterilized by ultraviolet rays. Data from newspapers, Internet and TV are collected beforehand and then an annual hygiene educations plan for employees are put together. Hygiene education for employees are carried out monthly through oral method.

Development of On-site Heat Loss Audit and Energy Consulting System for Greenhouse

  • Kwon, Jin Kyung;Kang, Geum Choon;Lee, Seong Hyun;Sung, Je Hoon;Yun, Nam Kyu;Moon, Jong Pil;Lee, Su Jang
    • Journal of Biosystems Engineering
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    • v.38 no.4
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    • pp.287-294
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    • 2013
  • Purpose: Greenhouses for a protected horticulture covered with a plastic or glass are easy to have weakness in a heat loss by deterioration, damage, poor construction, and so on. To grasp the vulnerable points of heat loss of the greenhouses is important for heating energy saving. In this study, an on-site heat loss audit and energy consulting system were developed for an efficient energy usage of a greenhouse. Method: Developed system was mounted with infrared thermal and visual cameras to grasp the heat loss from the greenhouse quickly and exactly, and a trial calculation program of heating load of greenhouse to provide farmers with the information of heating energy usage. Results: Developed system could print out the reports about the locations and causes of the heat losses and improvement methods made up by an operator. The mounted trial calculation program could print out the information of the period heating load and fuel cost according to the conditions of greenhouse and cultivation. The program also mounted the databases of the information on the 13 horticultural energy saving technologies developed by the Korea Rural Development Administration and simple economic analysis sub-program to predict the payback period of the technologies. Conclusion: The developed system was expected to be used as the basic equipment for an instructors of district Agricultural Technology and Extension Centers to conduct the energy consulting service for the farmers within the jurisdiction.