• Title/Summary/Keyword: Plastic Working

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The Elasto-Plastic Stress Analysis of Tube Expansion for Marine TEMA(Tubular Exchanger Manufactures Associations) Heat Exchangers (선박용 TEMA 열교환기의 전열관 확관시 탄소성 응력 해석)

  • Kim, Ok-Sam;Park, Jong-Dai
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.2
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    • pp.173-178
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    • 2011
  • Marine TEMA heat exchanger is the equipment to transfer the heat energy through both fluids that are enclosed separately by applying conduction and convection phenomena for a large vessels, Especially for heat exchanger working under the high temperature and high pressure, the expansion ratio should be taken into account other than under the low temperature and low pressure. This study was tried to find out the ideal expansion ratio through analyzing the elasto-plastic stress behavior of deformation while tubes are expanded with the finite element methods.

The manufacturing process analysis and design of the forged turbine rotor by using the numerical analysis technique (수치해석 기법을 이용한 발전용 단조 로타의 제조 공정 분석 및 공정 설계)

  • 조종래;김동권;이정호;이부윤;이명렬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.06a
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    • pp.25-34
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    • 1995
  • Large-scale low-alloy steel shafts, used in the manufacture of steam turbine, are produced by ingot making, forging and heat treatemtn processes. The numerical analysis techniques are introduced to analyze and design the working conditions in each process. The solidification of a steel ingot is studied through the finite element method. The open die press forging and quenching process are simulated by viscoplastic and elastic-plastic finite element method, respectively. Thus numerical analysis techniques are very useful tools to study favorable working conditions for better and more desirable product quality.

A Study on the Confining Effect Due to Geosynthetics Wrapping Compacted Soil Specimen (토목섬유로 보강된 다짐토 공시체의 구속효과 관한 연구)

  • Kim, Eun Ra;Iizuka, Atsushi;Kim, You-Seong;Park, Hong
    • Journal of the Korean Geotechnical Society
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    • v.20 no.5
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    • pp.5-16
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    • 2004
  • This paper presents the modeling of geosynthetic-reinforced compacted soils and discusses the reinforcement effect arising from confining the dilatancy deformation of the soil by geosynthetics. A series of compressive shear tests for compacted sandy soil specimens wrapped by geosynthetics are carried out by quantitatively examining the geosynthetic-reinforcement effect, occurring from a confinement of the dilative deformation in compacted soils during shearing. In the test, the initial degree of compaction is changed for each series of sandy soil specimens so that each series has different degree of dilatancy characteristics. Herein, the axial forces working on the geosynthetics so as to prevent dilative deformation of compacted soils during shearing are measured. Furthermore, the elasto-plastic modeling of compacted soils and a rational determination procedure for input parameters needed in the elasto-plastic modeling are presented. And to describe the irreversible deformation characteristics of compacted soils during shearing, the subloading yielding surface (Hashiguchi (1989)) to the elasto-plastic modeling is introduced. Finally, the elasto-plastic finite element simulation is carried out and the geosynthetic-reinforcement effect is discussed.

Numerical Analysis of Confining Effect Due to Geosynthetics Wrapping Compacted Soil Specimen (토목섬유로 보강된 다짐토 공시체의 구속효과에 관한 수치계산)

  • Kim, Eun-Ra;Kang, Ho-Keun
    • Journal of the Korean Geotechnical Society
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    • v.20 no.2
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    • pp.37-46
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    • 2004
  • This paper presents the modeling of geosynthetic-reinforced soils and discusses the reinforcement effect arising from confining the dilatancy deformation of the soil by geosynthetics. A series of compressive shear tests for compacted sandy soil specimens wrapped by geosynthetics are carried out by quantitatively examining the geosynthetic-reinforcement effect, and it occurred from the confinement of the dilative deformation of compacted soils during shearing. In the test, the initial degree of compaction is changed for each series of sandy soil specimens so that each series has different degree of dilatancy characteristics. Herein, the axial forces working to the geosynthetics so as to prevent dilative deformation of compacted soils during shearing are measured. Furthermore, the elasto-plastic modeling of compacted soils and a rational determination procedure of input parameters needed in the elasto-plastic modeling are presented. In this paper, the subloading yielding surface(Hashiguchi(1989)) is introduced to the elasto-plastic modeling which could describe the irreversible deformation characteristics of compacted soils during shearing. Finally, the elasto-plastic finite element simulation is carried out and the geosynthetic-reinforcement effect is discussed.

Yield Functions Based on the Stress Invariants J2 and J3 and its Application to Anisotropic Sheet Materials (J2 와 J3 불변량에 기초한 항복함수의 제안과 이방성 판재에의 적용)

  • Kim, Y.S;Nguyen, P.V.;Kim, J.J.
    • Transactions of Materials Processing
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    • v.31 no.4
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    • pp.214-228
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    • 2022
  • The yield criterion, or called yield function, plays an important role in the study of plastic working of a sheet because it governs the plastic deformation properties of the sheet during plastic forming process. In this paper, we propose a novel anisotropic yield function useful for describing the plastic behavior of various anisotropic sheets. The proposed yield function includes the anisotropic version of the second stress invariant J2 and the third stress invariant J3. The anisotropic yield function newly proposed in this study is as follows. F(J2)+ αG(J3)+ βH (J2 × J3) = km The proposed yield function well explains the anisotropic plastic behavior of various sheets by introducing the parameters α and β, and also exhibits both symmetrical and asymmetrical yield surfaces. The parameters included in the proposed model are determined through an optimization algorithm from uniaxial and biaxial experimental data under proportional loading path. In this study, the validity of the proposed anisotropic yield function was verified by comparing the yield surface shape, normalized uniaxial yield stress value, and Lankford's anisotropic coefficient R-value derived with the experimental results. Application for the proposed anisotropic yield function to aluminum sheet shows symmetrical yielding behavior and to pure titanium sheet shows asymmetric yielding behavior, it was shown that the yield curve and yield behavior of various types of sheet materials can be predicted reasonably by using the proposed new yield anisotropic function.

박판 연소관의 내경 축소 공정 해석

  • 리승훈;조대연;홍성인;윤수진
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.04a
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    • pp.133-143
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    • 1997
  • In this paper, some of the critical factors in Necking-In process are investigated using a numerical analysis. The optimal processing parameters are established and applied to the actual processes. FEM analysis is carried out based on elastic-plastic work hardening model using ABAQUS/Standard. The results obtained from the commercially available code ABAQUS/Standard are compared with the experimental data and shows a good agreement with experimental data. The purpose of this paper is to search for the relations among the roller angle, feed length, and working force. Stress, strain distribution, displacement and increase in the length of the workpiece are also investigated.

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A Study on the Change of Suface Characteristics by plane suface Rolling(l) (평면 Rolling에 의한 표면특성 변화에 관한 연구(l))

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.1-5
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    • 1997
  • The plane surface rolling, one of the plastic working process, good surface condition due to increase of surface roughness and hardness. It is well known that mechanism of surface rolling depends upon rolling conditions such as rolling speed, contact pressure, step length of rolling, the shape of roller and mechanical properties of material. In this study, the optimal value of the above parameter on the surface roughness were investigated by using the rolling tool with NACHI 6000ZZ ball bearing outer races on machine structure carbon steel[SM45C]

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An Experimental Study on the Chips Remove after the Tapping of Burring Face (버링면의 태핑가공후 칩제거에 관한 실험적연구)

  • 김세환;이종선
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.218-222
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    • 1994
  • The chassis of T.V, cassette, radio and telephone are made up thin-iron plates that makes a lot of female screws to assemble various parts. Then makes hole in the iron plate and forming female screws of burring face after the burring. Female screws forming in thin-iron plate is very difficult working then rolled forming process use of plastic deformation instead of cut forming. In this study goals are solve the trouble problem of industrial field and develop new model tap for prevent chips.

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유한요소법을 이용한 박판 연소관의 내경 축소 공정 해석

  • 리승훈;홍성인;윤수진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.910-920
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    • 1997
  • In this paper, some of the critical factors in Necking-In process are investigated using a numerical analysis. The optimal processing parameters are established and applied to the actual processes. FEM analysis is carried out based on elastic-plastic work hardening model using ABAQUS / Standard. The results obtained form the commercially available code ABAQUS / standard are compared with the experimental data and shows a good agreement with experimental data. The purpose of this paper is to search for the relations among the roller angel, feed length, and working force. Stress, strain distribution, displacement and increase in the length of the workpiece are also investigated.

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A Study on the Plastic Forming by Rotary Swaging Process (Rotary Swaging 공법을 적용한 탄체 소성가공에 관한 연구)

  • Shon, Byoung-Chul;Lee, Ho-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.672-678
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    • 2020
  • Ogive parts of large-caliber ammunition in Korea are manufactured by the Press Nosing method, but this method has the disadvantage of requiring additional processes such as lubrication before and after the press process. This study proposes the possibility of applying the Swaging method to improve these shortcomings. A large-diameter shell body was manufactured in sub-scale and plastic working experiments using a swaging process were performed. We investigated whether plastic processing is possible up to 75 % of the diameter reduction rate that satisfies the final molding dimension, and whether the dimensions of the product produced by swaging molding are satisfactory as the hardness changes according to the diameter reduction rate and the increase in thickness. The test using the prototype confirmed that the hardness increased proportionally with the diameter reduction rate and by more than HV 335 at the reduction rate of 75 %. The material thickness variation tended to be similar to the theoretical calculated value, and the thickness increase rate was proportional to 65.4 % at the reduction rate of 75 %.