• 제목/요약/키워드: Plastic Stress Distribution Method

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Welding deformation analysis based on improved equivalent strain method to cover external constraint during cooling stage

  • Kim, Tae-Jun;Jang, Beom-Seon;Kang, Sung-Wook
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.5
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    • pp.805-816
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    • 2015
  • In the present study, external restraints imposed normal to the plate during the cooling stage were determined to be effective for reduction of the angular distortion of butt-welded or fillet-welded plate. A welding analysis model under external force during the cooling stage was idealized as a prismatic member subjected to pure bending. The external restraint was represented by vertical force on both sides of the work piece and bending stress forms in the transverse direction. The additional bending stress distribution across the plate thickness was reflected in the improved inherent strain model, and a set of inherent strain charts with different levels of bending stress were newly calculated. From an elastic linear FE analysis using the inherent strain values taken from the chart and comparing them with those from a 3D thermal elasto-plastic FE analysis, welding deformation can be calculated.

A Study on Effect of Temperature of Press Forging on AZ31 Magnesium Alloy

  • Hwang, Jong-Kwan;Kang, Dae-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.66-71
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    • 2004
  • Magnesium alloys have been widely used for many structural components of automobiles and aircraft because of high specific strength and good cast-ability in spite of hexagonal closed-packed crystal structure of pure magnesium. In this study, it is studied about the forming characteristics of press forging of AZ31 magnesium alloy by MSC/MARC in case of material having one boss and MSC/Supeiforge in case of material having multi-boss with heat transfer analysis during deformation at elevated temperature. For these results it is simulated about temperature distribution, strain distribution, and stress distribution of AZ31 Magnesium alloy. During the press forging, foot regions of bosses showed greater temperature rise than other areas of AZ31 sheet. Finally the plastic strain of AZ31 sheet did not remarkably vary with increasing temperature from 373 to 473K, while it significantly increased as the forming temperature increased from 473 to 573K, which is related with the change in micro-structures, such as dynamic re-crystallization occurring during the deformation process.

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A fully coupled thermo-poroelastoplasticity analysis of wellbore stability

  • Zhu, Xiaohua;Liu, Weiji;Zheng, Hualin
    • Geomechanics and Engineering
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    • v.10 no.4
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    • pp.437-454
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    • 2016
  • Wellbore instability problem is one of the main problems that met frequently during drilling, particularly in high temperature, high pressure (HPHT) formations. There are large amount of researches about wellbore stability in HPHT formations, which based on the thermo-poroelastic theory and some achievements were obtained; however, few studies have investigated on the fully coupled thermo-poroelastoplasticity analysis of wellbore stability, especially the analysis of wellbore stability while the filter cake formed. Therefore, it is very necessary to do some work. In this paper, the three-dimensional wellbore stability model which overall considering the effects of fully coupled thermo-poroelastoplasticity and filter cake is established based on the finite element method and Drucker-Prager failure criterion. The distribution of pore pressure, wellbore stress and plastic deformation under the conditions of different mud pressures, times and temperatures have been discussed. The results obtained in this paper can offer a great help on understanding the distribution of pore pressure and wellbore stress of wellbore in the HPHT formation for drilling engineers.

The Finite Element Analysis for Prediction of Residual Stresses Induced by Shot Peening (쇼트피닝 잔류응력 예측을 위한 유한요소해석)

  • Kim, Cheol;Yang, Won-Ho;Sung, Ki-Deug;Cho, Myoung-Rae;Ko, Myung-Hoon
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.218-223
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    • 2000
  • The shot peening is largely used for a surface treatment in which small spherical parts called shots are blasted on a surface of a metallic components with velocities up to 100m/s. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses, and so it has gained widespread acceptance in the automobile and aerospace industries. The residual stress profile on surface layer depends on the parameters of shot peening, which are, shot velocity, shot diameter, coverage, impact angle, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to automobile and aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, the simulation technique is applied to predict the magnitude and distribution of the residual stress and plastic deformation caused by shot peening with the help of the finite element analysis.

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A Study on the Integrity Evaluation Method of Subclad Crack under Pressurized Thermal Shock (가압열충격 사고시 클래스 하부균열 안전성 평가 방법에 관한 연구)

  • Koo, Bon-Geol;Kim, Jin-Su;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.286-291
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    • 2000
  • The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement, and number of subclad cracks have been found during an in-service-inspection. Therefore assessment for subclad cracks should be made for normal operating conditions and faulted conditions such as PTS. Thus, in order to find the optimum fracture assessment procedures for subclad cracks under a pressurized thermal shock condition, in this paper, three different analyses were performed, ASME Sec. XI code analysis, an LEFM(Liner elastic fracture mechanics) analysis and an EPFM(Elastic plastic fracture mechanics) analysis. The stress intensity factor and the Maximum $RT_{NDT}$ were used for characterizing. Analysis based on ASME Sec. XI code does not completely consider the actual stress distribution of the crack surface, so the resulting Maximum allowable $RT_{NDTS}$ can be non-conservative, especially for deep cracks. LEFM analysis, which does not consider elastic-plastic behavior of the clad material, is much more non-conservative than EPFM analysis. Therefore, It is necessary to perform EPFM analysis for the assessment of subclad cracks under PTS.

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Variation of Residual Welding Stresses in Incoloy 908 Conduit during the Jacketing of Superconducting Cables

  • Lee, Ho-Jin;Kim, Ki-Baik;Nam, Hyun-Il
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.71-75
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    • 2003
  • The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.

Analysis of the Strain Rate Effect in Electro-Magnetic Forming (전자기 성형에서의 변형률 속도 효과 해석)

  • 곽신웅;신효철;이종수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1043-1058
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    • 1990
  • The Strain rate effect in electro-magnetic forming, which is one of the high velocity forming methods, is studied by the finite element method in this paper. The forming process is simplified by neglecting the coupling between magnetic field and work-piece deformation, and the impulsive magnetic pressure is regarded as inner pressure load. A rate-dependent elasto-plastic material model, of which tangential modulus depends of effective strain rate, is proposed. The model is shown to well describe the transient increase of yield stresses, the decreases of the final displacement and yield stress, the decrease of the difference in the distribution of deformation along the axial direction, and the change of deformation mechanism due to strain rate effect. As a result, displacement, final deformed shape, radial velocity, deformation energy, and the changes of effective stress, effective strain and effective strain rate through plastic working are given. Based on the results, the effectiveness of this model and the strain rate effect of the deformation process of the work-piece are discussed.

The Structrual Behavior of Eccentrically Loaded Hybrid FRP-Concrete Composite Columns (편심재하된 하이브리드 FRP-콘크리트 합성 기둥의 구조적 특성)

  • Choi, Jin-Woo;Seo, Su-Hong;Park, Joon-Soek;Joo, Hyung-Joong;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.4
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    • pp.1-8
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    • 2013
  • Pile foundations constructed by the fiber reinforced polymer plastic piles have been used in coastal and oceanic regions in many countries. Generally, fiber reinforced polymer plastic piles are consisted of filament winding FRP which is used to wrap the outside of concrete pile to increase the axial load carrying capacity or pultruded FRP which is located in the core concrete to resist the bending moment arising due to eccentric loading. In this paper, the analytical procedures of hybrid concrete filled FRP tube flexural members are suggested based on the CFT design method. Moreover, the analytical results are compared with the experimental results to obtained by the previous researches. The results of comparison analyses are performed to estimate the accuracy of the analytical procedure for hybrid FRP-concrete composite compression test, members under eccentrical loading.

Finite Element Analysis on the Effect of Die Corner Angle in Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정에 미치는 금형 모서리각 효과에 대한 유한요소해석)

  • Yoon, Seung-Chae;Bok, Cheon-Hee;Quang, Pham;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.26-31
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    • 2007
  • Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy of compaction and sintering. In this study, bottom-up type powder metallurgy processing and top-down type SPD (Severe Plastic Deformation) approaches were combined in order to achieve both real density and grain refinement of metallic powders. ECAP (Equal Channel Angular Pressing), one of the most promising processes in SPD, was used for the powder consolidation method. For understanding the ECAP process, investigating the powder density as well as internal stress, strain distribution is crucial. We investigated the consolidation and plastic deformation of the metallic powders during ECAP using the finite element simulations. Almost independent behavior of powder densification in the entry channel and shear deformation in the main deformation zone was found by the finite element method. Effects of processing parameters on densification and density distributions were investigated.

Distribution of Excess Porepressure caused by PCPT into OC clay

  • Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.10a
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    • pp.312-333
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    • 2006
  • This paper presents the results of an analysis of the excess porewater pressure distribution due to piezocone penetration in overconsolidated clays. From piezocone test results for moderately and heavily overconsolidated clays, it was observed that the excess porewater pressure increases monotonically from the piezocone surface to the outer boundary of the shear zone and then decreases logarithmically to the outer boundary of the plastic zone. It was also found that the size of the shear zone decreases from approximately 2.2 to 1.5 times the cone radius with increasing OCR, while the plastic radius is about 11 times the piezocone radius, regardless of the OCR. The equation developed in this study based on the modified Cam clay model and the cylindrical cavity expansion theory, which take into consideration the effects of the strain rate and stress anisotropy, provide a good prediction of the initial porewater pressure at the piezocone location. The method of predicting the spatial distribution of excess porewater pressure proposed in this study is based on a linearly increasing ${\Delta}u_{shear}$. In the shear zone and a logarithmically decreasing ${\Delta}u_{oct}$, and is verified by comparing with the excess porewater pressure measured in overconsolidated specimens at the calibration chamber.

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