• Title/Summary/Keyword: Plastic Fan

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A study on CIM construction for the plastic fan design manufacturing (플라스택 팬 설계, 제조의 CIM 구축을 위한 연구)

  • Choi, Yang-Ho;Lee, Yong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1470-1479
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    • 1997
  • In this study, the plastic fan with high efficiency and low noise was designed and the capacity of the wind and the wind pressure were analysed and verified by CAE. After designing the metallic mold using the metallic mold design data, and the the metallic mold design was reformed by analysing the process of the material stream and injection filling by CAE. Also the metallic mold cutting data were formed using the metallic mold design data. These cutting data was used to produce the fan electrode by a machining center and then this electrode were used to manufacture the metallic mold by cutting the fan cavity by an electrical spark machine. The purpose of this study is to find out the sub-optimal condition on the productivity and improvement in quality of the plastic fan by integrating a series of this process with a computer.

Development of Asymmetric Plastic Fan Product (비대칭형 플라스틱 팬 제품 개발)

  • Yon, Kyu-Hyun;Kim, Hyung-Kook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.53-59
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    • 2009
  • The analysis of injection molding process by CAE is widely used in development of plastic products. That comes from the fact that CAE analysis can reduce trial and error based on optimized design. On this study, by use of MOLDFLOW, the causes of product defects were found and solved by trade-off study. CAE analysis includes Flow-Cool-Warpage Analyses and finally a new mold-die design with better product quality was suggested. On injection molding of round-shaped plastic fan, new mold-die system with 4-tunnel gates located on the edge of a fan disc shows better quality rather than pin-point gate located on the center of a disc. That was effective in terms of flow mark removal and flatness improvement of the product.

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Development of high performance and efficiency plastic axial fan by proximity cooling mold to minimize warpage (휨 변경 최소화 근접 냉각 금형을 통한 고성능 고효율 플라스틱 축류팬 개발)

  • Shin, Kwang-Ho;Kim, Mi-ae;Chea, Bo-Hae;Park, Sang-Wook;Kim, Yong-Dae
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.61-67
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    • 2019
  • The cooling unit of the industrial showcase consists of a compressor, a condenser and an evaporator. An axial fan is used to circulate the air to improve the efficiency of the heat exchanger. In the past, aluminum fans have been used, which have problems such as low performance, efficiency, high failure rate, and high noise. This study is to develop high performance, high efficiency plastic fan replacing aluminum fan. A major factor in determining the performance and noise of an axial fan is the angle and cross-sectional shape of the blade, which is suitable for raising the lift force, thereby controlling the vortex, which is the main cause of noise and performance degradation. In order to produce a high efficiency injection molded fan, it is necessary to develop a mold that minimizes the deformation of the injection process for the designed shape. In this study, we developed a high efficiency, low noise plastic injection fan with more than 11% performance improvement and noise reduction compared to conventional aluminum fan.

Design of Fan Balancing System for Detecting Unbalance of Automobile Cooling Fan (자동차용 냉각팬의 불량검출을 위한 팬 밸런서 시스템 개발)

  • Youk, Yui-Su;Kim, Sung-Ho
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2008.04a
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    • pp.273-275
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    • 2008
  • Generally, automobile cooling fan is used to lower the temperature of radiator. The cooling fans are manufactured by plastic injection molding process. The center of gravity of cooling fan is often deviated from the center because of the use of deteriorated materials. As the unbalance of the cooing fan can generate noise, it is required to test the performance of the cooling fans. In this work, automatic fan balancer which can distinguish between the good and the bad, futhermore idenfify the position and magnitude of unbalance is develpoed.

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Thermal Durability Analysis Due to Material of Radiator Fan (라디에이터 팬의 재질에 따른 열 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.789-794
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    • 2013
  • In this study, the temperature, heat emission per unit time, and thermal stress or deformation of a radiator fan made of polyethylene or aluminum are analyzed for investigating its strength durability. Heat transfer in the case of the aluminum radiator fan is better than that in the case of the polyethylene radiator fan. Further, heat emission in the case of the aluminum fan is poorer than that in the case of the polyethylene fan. Moreover, because the thermal deformation of aluminum is much smaller than that of polyethylene, the thermal durability of the aluminum fan is better than that of the polyethylene fan. In an open space in front of the radiator and the closed space of the engine behind it, the thermal cooling effect of the polyethylene fan is better than that of the aluminum fan. Further, since polyethylene is lighter in weight than aluminum, polyethylene, as a nonmetallic plastic, is more suitable as a material of an automotive radiator. However, because of the higher strength durability of the aluminum fan, it is better than the polyethylene fan under high-temperature conditions or in the case of a complex pipe.

Development of Fan Balancer System for Detecting Unbalance of Automobile Cooling Fan (자동차용 냉각팬의 불량검출을 위한 팬 밸런서 시스템 개발)

  • Kim, Sung-Ho;Youk, Yui-Su
    • Journal of the Korean Institute of Intelligent Systems
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    • v.19 no.1
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    • pp.83-89
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    • 2009
  • Generally, automobile cooling fan is used to lower the temperature of radiator. The cooling fans are manufactured by plastic injection molding process. The center of gravity of cooling fan is often deviated from the center due to the use of deteriorated materials. As the unbalanced of the cooing fan can generate noise, it is required to measure the degree of deviation of center of gravity in the cooling fan. In this work, automatic fan balancer which can effectively detect the magnitude and position of the unbalanced cooling fan is proposed and several experiments are carried out to verify the feasibility of the proposed algorithm.

Control of downey mildew occurred on cucumber cultivated under plastic film house condition by optimal application of chemical and installation of ventilation fan (환기조절 및 약제적기살포에 의한 비닐하우스재배 오이에 발생하는 노균병 방제)

  • Kim, Yong-Ki;Ryu, Jae-Dang;Ryu, Jae-Gee;Lee, Sang-Yeob;Shim, Hong-Sik
    • The Korean Journal of Pesticide Science
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    • v.7 no.3
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    • pp.223-227
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    • 2003
  • Survey on plant diseases occurring on cucumber cultivated in plastic film house of experimental farm in Suwon was conducted. Through the survey, occurrence of damping-off, downey mildew, powdery mildew and Fusarium wilt was observed. Especially downey mildew caused by Pseudoperonospora cubensis was the most severe foliar disease of cucumber. To control the disease effectively, effects of installation of ventilation fan and optimal spray timing of a chemical, dimethomorph+copper oxychloride WP, were investigated. Two ventilation fans installed at the front and at the back of plastic film house reduced air relative humidity by about 6.4% and downey mildew incidence by 55.7%. Downey mildew incidence on cucumber from untreated chemicals plot in plastic film house installed with ventilation fan was on a equal level with that from treated chemicals plot with three times application of dimethomorph+copper oxychloride WP in plastic film house without ventilation fan. Meanwhile in order to select optimal chemical application time, dimethomorth+copper oxychloride WP was treated three times at 7 days-interval from three days before the disease occurred, right after the disease occurred, and two days after the disease occurred, respectively. The result showed that dimethomorth+copper oxychloride WP applied to cucumber leaves and stems from three days prior to, right after, two days after occurrence of downey mildew reduced downey mildew incidence by 72.9, 61.8, and 23.7%, respectively. The above results showed that regulation of environmental factors like air relative humidity and preventive application of chemicals should be considered to establish control strategy to downey mildew.

A field survey on roof ventilation system of single-span plastic greenhouse in cucurbitaceae vegetable cultivation (박과작물 재배 단동 비닐하우스의 천장 환기시스템 설치 실태조사)

  • Yeo, Kyung-Hwan;Yu, In-Ho;Rhee, Han-Cheol;Cheong, Jae-Woan;Choi, Gyeong Lee
    • Korean Journal of Agricultural Science
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    • v.40 no.4
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    • pp.317-323
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    • 2013
  • This research was conducted to obtain the basic information for establishment of standard guidelines in the design and installation of roof ventilation system in single-span plastic greenhouse. To achieve this, the greenhouse structure & characteristics, cultivation status, and ventilation system were investigated for single-span greenhouse with roof ventilation system cultivating the Cucurbitaceae vegetables, watermelon, cucumber, and oriental melon. Most of single-span watermelon greenhouse in Haman and Buyeo area were a hoop-style and the ventilation system in those greenhouses mostly consisted of two different types of 'roof vent (circular or chimney type) + side vent (hole) + fan' and 'roof vent (circular type) + side vent (hole or roll-up type)'. The diameter of circular and chimney-type vent was mostly 60cm and the average number of vents was 10.5 per a bay with vent spacing of average 6.75m. The ratio of roof vent area to floor area and side vent area in the single-span watermelon greenhouse with ventilation fan were 0.46% and 7.6%, respectively. The single-span cucumber greenhouse in Haman and Changnyeong area were a gable roof type, such as even span, half span, three quarter and the 70.6% of total investigated single-span greenhouses was equipped with a roof ventilation fan while 58.8% had a circulation fan inside the greenhouse. The ratios of roof vent area to floor area in the single-span cucumber greenhouse ranged from 0.61 to 0.96% and in the case of the square roof vent, were higher than that of the circular type vent. On average, the roof ventilation fan in single-span cucumber greenhouse was equipped with the power input of 210W and maximum air volume of $85.0m^3/min$, and the number of fans was 9.75 per a bay. The number of roof vent of single-span oriental melon greenhouse with only roll-up type side vent ranged from 8 to 21 (average 14.8), which was higher than that of other Cucurbitaceae vegetables while the vent number of the greenhouse with a roof ventilation fan was average 7 per a bay.