• 한국정밀공학회지
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• 제26권12호
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• pp.94-101
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• 2009

In diesel engines, it is inevitable that the torsional vibration is produced by the fluctuation of engine torque. Therefore, it is necessary to establish preventive measures to diminish the torsional vibration. The sleeve spring type damper is one of the preventive measures for reducing the torsional vibration. In this study, 2-roll bending process was proposed to manufacture sleeve spring; The program to calculate the initial radius including springback effect was developed and the FEA method to analyze elasto-plastic problem was verified through analysis of 90 degree bending process. The elasto-plastic analysis of 2-roll bending process was carried out by the FEA method verified to set a new criterion, and the new process design parameter(contact angle) in the 2-roll bending process was proposed.

• Structural Engineering and Mechanics
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• 제89권1호
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• pp.23-31
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• 2024

Ratcheting is the cyclic buildup of inelastic strain on a structure resulting from a combination of primary and secondary cyclic stress. It can lead to excessive plastic deformation, incremental collapse, or fatigue. Ratcheting has been numerically investigated on a cantilever beam, considering the current study's primary and secondary bending loads. In addition, the effect of input frequency on the onset of ratcheting has been investigated. The non-linear dynamic elastic-plastic approach has been utilized. Analogous to Yamashita's bending-bending ratchet diagram, a non-dimensional ratchet diagram with a frequency effect is proposed. The result presents that the secondary stress values fall sequentially with the increase of primary stress values. Moreover, a displacement amplification factor graph is also established to explain the effect of frequency on ratchet occurrence conditions. In terms of frequency effect, it has been observed that the lower frequency (0.25 times the natural frequency) was more detrimental for ratchet occurrence conditions than the higher frequency (2 times the natural frequency) due to the effect of dynamic displacement. Finally, the effect of material modeling of ratcheting behavior on a beam is shown using different hardening coefficients of kinematic hardening material modeling.

• 대한기계학회논문집A
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• 제21권7호
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• pp.1050-1057
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• 1997

The sheet bending with large radius of curvature is analyzed with both theoretical and experimental methods. Sheet bending in elastic limit is accomplished by the plastic deformation of flange. The springback model is developed theoretically and the effects of the factors are evaluated. The prediction accuracy of the model is also evaluated by comparing with the experimental data. Finally, an algorithm to design the sheet-bending die is suggested for usage in industry.

• Journal of Advanced Marine Engineering and Technology
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• 제26권4호
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• pp.450-456
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• 2002

Die desig for manufacturing hooks from steel wires has been depended on empirical procedures based on trial and error method. To design die, at first the curvature and bending angle of hook are computed by using AutoCAD and developed program which is composed of Visual Basic. Then spring back should be considered because the elastic recovery of material is very important in bending process. In this study, bending analysis of elastic-plastic materials is applied to predict curvature of hook and spring back. Therefore, systematic procedure of die design for bending hook is achieved to consider elastic recovery in terms of hook shapes. Experimental results are good agreement with calculated results.

• 대한기계학회논문집A
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• 제30권5호
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• pp.505-511
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• 2006

In the present paper, approximate plastic limit load solutions fur pipe bends under combined internal pressure and bending are obtained from detailed three-dimensional (3-D) FE limit analyses based on elastic-perfectly plastic materials with the small geometry change option. The present FE results show that existing limit load solutions for pipe bends are lower bounds but can be very different from the present FE results in some cases, particularly for bending. Accordingly closed-form approximations are proposed for pipe bends under combined pressure and in-plane bending based on the present FE results. The proposed limit load solutions would be a basis of defective pipe bends and be useful to estimate non-linear fracture mechanics parameters based on the reference stress approach.

• 한국정밀공학회지
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• 제15권1호
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• pp.152-159
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• 1998

Two angle-shaped extrusions have been studied in order to analyze the bending effect of the extruded product using the three-dimensional rigid-plastic finite element method. The velocity distribution at the outlet becomes the source for the construction of the bending configuration of the final product. in which an analytic scheme has been developed for the description of the bending. A systematic approach presented here appears to have sound agreement with the experimental result, and has been applied to a large extrusion of aluminum alloy.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.401-402
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• 2006

In the present paper, approximate plastic limit load solutions for pipe bends under combined internal pressure and bending are obtained from detailed three-dimensional (3-D) FE limit analyses based on elastic-perfectly plastic materials with the small geometry change option. The present FE results show that existing limit load solutions for pipe bends are lower bounds but can be very different from the present FE results in some cases, particularly for bending. Accordingly closed-form approximations are proposed for pipe bends under combined pressure and in-plane bending based on the present FE results. The proposed limit load solutions would be a basis of defective pipe bends and be useful to estimate non-linear fracture mechanics parameters based on the reference stress approach.

• 대한기계학회논문집
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• 제19권9호
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• pp.2071-2081
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• 1995

In order to examine the effects of yield stress, tensile strength and thickness on the buckling behavior during bending of pipes, the nonlinear finite element analysis of the 3-point bending tests was carried out using the commercial software (ABAQUS) under the condition of L4(2$^{3}$) performed according to the designed condition. Form the analysis of simulation results, it was found that yield stress and thickness were the major factors on buckling load at pipe bending and tensile strength gave little influence because the plastic strain and plastic zone are small. For the punch displacement to the occurrence of buckling, thickness is a major factor and yield stress and tensile strength are the minor factors.

• Steel and Composite Structures
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• 제11권2호
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• pp.131-147
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• 2011

The aim of this work is to provide some insights into the elasto-plastic behaviour of plate girder web square and rectangular panels with centred and eccentric holes under both compression and in-plane bending moment. The numerical study was validated comparing the numerical results obtained for one simple steel plate configuration with the corresponding experimental results, obtained at the University of Padova, observing the influence of the initial out-of-plane imperfections on the force vs. displacement relationship and ultimate strength. Once validated the numerical approach, the effect of bending moment on the stability of the plate is studied and some differences with respect to the uniform compression load case are shown. The influence of dimension and position of the hole, the plate aspect ratio and the steel grade on elasto-plastic behaviour is observed. Some indications regarding the critical slenderness (at which transition from elastic to plastic collapse occurs) are given for square and rectangular plates with symmetric and eccentric holes having small, medium and large diameter.

• 한국CDE학회논문집
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• 제21권3호
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• pp.234-241
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• 2016

Conventional bent plate used in mandibular reconstruction surgery needs safety verification since its mechanical properties are changed due to the plastic deformation during the bending process. In this study we investigate stability of the plastically deformed plate and the plate with the same shape without plastic deformation through the finite element analysis(FEA). First we simulate the process of plate bending to fit the defect in patient. Then, the other plate is modelled to represent a customized plate with the same shape of the plastically deformed one, but without any residual stresses from plastic deformation. After binding these plates to the mandible, we conduct the masticatory simulation. Finally, we compare the resulting Von Mises stress of the customized plate and of the bent plate. The bent plate shows much higher stress than the customized one due to the residual stresses form the bending process. The study shows that plastic deformation in the plate may decrease the safety of the reconstruction surgery.