• 제목/요약/키워드: Planning and Production System

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A Two-Product Three-Facility Production Planning Model in a Combined Parallel and Serial System

  • Sung, C.S.;Lee, B.J.;Lee, Y.J.
    • Journal of Korean Institute of Industrial Engineers
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    • v.11 no.2
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    • pp.47-56
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    • 1985
  • This paper considers a two-product three-facility production planning model, where facility 1 produces product 1 to satisfy its own market requirements and supplies input to facility 2, and facility 2 requires another input from facility 3 (outside supplier). The objective is to determine the optimal production amount in each period in order to satisfy the dynamic demands on time, which minimizes the total cost of production and storage. The set-up cost is incurred jointly from the multi-facility operations.

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A Study of Production Scheduling Scheme in TFT-LCD Factory (TFT-LCD 공장의 생산계획 수립에 관한 연구)

  • Na, Hyeok-Jun;Baek, Jong-Kwan;Kim, Sung-Shick
    • IE interfaces
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    • v.15 no.4
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    • pp.325-337
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    • 2002
  • In this study we consider the problem of production planning of TFT-LCD(Thin Film Transistor - Liquid Crystal Display) production factory. Due to the complexities of the TFT-LCD production processes, it is difficult to schedule the production planning, and the study about automated scheduler is insufficient. In addition, the existing production method is a Push-System to raise the operation rate with expensive equipment, that has the problem to satisfy the due-date. This study presents an algorithm having a concept of Pull-System that satisfies the due-date and considers specialties of TFT-LCD production process. We make MPS(Master Production Schedule) according to the sales order, and present algorithms for scheduling about In/Out plan considering factory capacity, line balancing, material requirement, and inventory level of all Array, Cell, and Module processes. These algorithms are integrated as an automated production system, and we implement them in the actual TFT-LCD factory circumstance.

CIM Implementation through JIT and MRP Integration (JIT 와 MRP 통합에 의한 CIM 추진 사례연구)

  • Lee, Young-Q.;Shin, Hee-Jun;Kim, Myong-Sun
    • IE interfaces
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    • v.7 no.3
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    • pp.39-51
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    • 1994
  • A CIM implementation case is introduced in this paper. It is accomplished through the integration of two fundamental approaches to production planning and control; JIT and MRP. The resultant system is a hybrid where some JIT methodologies prevail, but the benefits of the MRP are also required. A new BOM structure called 'Family-BOM' is designed for the load leveled production with small lot size and the synchronized production. The overall production planning concept is described with actual data.

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CAD Interface for Block Assembly Planning using Open CASCADE (Open CASCADE를 이용한 블록조립 계획용 CAD 인터페이스)

  • 최상수;신동목
    • Journal of Ocean Engineering and Technology
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    • v.18 no.3
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    • pp.26-31
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    • 2004
  • This paper presents a process planning system that will generate and verify assembly sequences of block assemblies. It consists of a CAD interface system and an assembly sequence planning system. In developing this system, we used an open architecture CAD kernel for the CAD interface system, for visualizing the CAD model and the assembly sequences, and an expert system shell for the assembly sequence planning system. This paper also proposes a framework for the integration of all the steps required to automate the procedures, from design to production. The process planning system is demonstrated by a simple example.

Development of a Component-Based Distributed Supply Chain Planning System (컴포넌트에 기반한 분산 공급사슬계획 시스템 개발)

  • 정한일;박찬권;이기창
    • The Journal of Society for e-Business Studies
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    • v.7 no.2
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    • pp.143-156
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    • 2002
  • The objective of supply chain planning is to satisfy the requirements for minimizing inventory costs, transportation costs, and lead times throughout the supply, production and distribution stage dispersed geographically. Therefore, the supply chain planning system should have functionalities to resolve complex optimization problems that have characteristics of multi-stage and multi-product. Ant the system should also support collaborative decision making among distributed business partners. In this study, we proposed a distributed architecture for the supply chain planning system. To do this, we analyzed functional requirements by using IDEF-0(ICAM Definition-0) methodology, defined required components, and designed each component by using object-oriented methodology. We implemented a prototype system based on CORBA (Common Object Request Broker Architecture) to show that the proposed distributed architecture based on component technology is feasible and can solve supply chain planning problem collaboratively.

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A Study on the Production Planning for Satisfaction of the Due Date - with a Automobile Components Manufacturer (납기 안정성 확보를 위한 생산계획 수립에 관한 연구 - 자동차부품업체 중심으로)

  • Choi, Yoon-Jeong;Lee, Chang-Ho
    • Proceedings of the Safety Management and Science Conference
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    • 2006.11a
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    • pp.193-200
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    • 2006
  • In case of domestic automobile manufacturers introduce and run a order production method, JIT system is to provide a necessary number of components for a right place timely which is a specific supply chain management is different from other occupations. This study is for establishing a efficient production planning and finding a management method to correspond with a manufacturing system and diversified supply chain management and building an information system to support it. For this, analyze the relevant business process and utilize various informations occur in supply chain of domestic automobile components manufacturer. It will contribute to not only reliability improvement of production management system but also satisfaction for due date of products.

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USING GIS TO IMPROVE ROADWAY CONSTRUCTION PLANNING

  • Sanghyeok Kang;Jongwon Seo
    • International conference on construction engineering and project management
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    • 2005.10a
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    • pp.643-648
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    • 2005
  • The planning process for roadway construction involves a large amount of information on design, construction methods, quantities, unit costs, production rates, and site conditions. Therefore, it is very important to acquire, manage, and process the necessary information efficiently to produce a rigorous construction plan. GIS (Geographic Information System) is a very effective tool for integrating and managing various types of information including spatial and non-spatial data required for roadway construction planning. This paper proposes a GIS-based system for improving roadway construction planning with its 'Interactive Space Scheduling' and 'Operation Level Planning' functions. The proposed system can assist construction planners in a unique way by integrating design and construction information and creating modularized design elements for space scheduling in real time. It is expected that the proposed system could improve the efficiency of roadway construction planning.

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Development of Information Strategy Planning Supporting Template for IMS (IMS를 위한 정보화 전략계획 수립지원 Template 개발)

  • 최병욱;이영수;장석호;윤취영
    • Proceedings of the CALSEC Conference
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    • 2002.01a
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    • pp.107-131
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    • 2002
  • Recently, it is an important problem that combines part of sale, technical development etc.. as well as function that is the multi-item and small quantity production environment and production to computer network that supports synthetic efficiency of general corporation activity in manufacturing industry. Integration production information system is developed by these requests and globalization of production system and marketing by tough international competition of various industry product need IMS(Intelligent Manufacturing System) that cope in these change. Therefore, this paper searches analysis method, problem and development way for information system of manufacture field to construct this IMS efficiently, and develops each information strategy planning establishment step, product and integral way of products which is the systematic establishment way of essential information strategy planning in efficient manufacturing information system construction. Also, this paper presents detailed system design methods of each step and templates for efficient methodology of information strategy planning to support IMS efficiently.

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Order Promising Rolling Planning with ATP/CTP Reallocation Mechanism

  • Chen, Juin-Han;Lin, James T.;Wu, Yi-Sheng
    • Industrial Engineering and Management Systems
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    • v.7 no.1
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    • pp.57-65
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    • 2008
  • Available-to-promise (ATP) exhibiting availability of manufacturing resources can be used to support customer order promising. Recently, one advanced function called Capable-to-promise (CTP) is provided by several modern APS (advanced planning system) that checks available capacity for placing new production orders or increasing already scheduled production orders. At the customer enquiry stage while considering the order delivery date and quantity to quote, both ATP and CTP are allocated to support order promising. In particular, current trends of mass customization and multi-side production chain derive several new constraints that should be considered when ATP/CTP allocation planning for order promising - such as customer's preference plants or material vendors, material compatibility, etc. Moreover, ATP/CTP allocation planning would be executed over a rolling time horizon. To utilize capacity and material manufacturing resource flexibly and fulfill more customer orders, ATP/CTP rolling planning should possess resource reallocation mechanism under the constraints of order quantities and delivery dates for all previous order promising. Therefore, to enhance order promising with reliability and flexibility to reallocate manufacturing resource, the ATP/CTP reallocation planning mechanism is needed in order to reallocate material and capacity resource for fulfilling all previous promised and new customer orders beneficially with considering new derived material and capacity constraints.

A Survey on the Application of Expert System and Artificial Intelligence in Production Planning (전문가 시스템 및 인공지능을 이용한 생산관리를 위한 기초조사)

  • Hong, Yu-Shin;Seong, Deok-Hyun;Park, Kee-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.16 no.1
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    • pp.123-135
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    • 1990
  • An extensive survey is carried out on the applications of AI (Artificial Intelligence) and ES (Expert System) in mathematical programming and simulation, which are the most frequently used tools in production planning. A scheduling field is also reviewed. The scheduling problem is one of the most attractive area for AI and ES researchers, since any practical algorithmic solution methods are not available. The current practice and difficulty of applying AI and ES to production planning are discussed and future research directions are identified.

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