• Title/Summary/Keyword: Planetary milling

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Fabrication of Bi-2212/$SrSO_4$ Composite Superconductors by Melting Powder Mixtures

  • Kim, Kyu-Tae;Jang, Seok-Hern;Lim, Jun-Hyung;Park, Eui-Cheol;Joo, Jin-Ho;Lee, Hoo-Jeong;Hong, Gye-Won;Kim, Chan-Joong;Kim, Hye-Rim;Hyun, Ok-Bae
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1245-1246
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    • 2006
  • We fabricated Bi-2212/$SrSO_4$ composite superconductors and evaluated the effects of the powder mixing method and melting temperature on their microstructure and superconducting properties. The Bi-2212 powders were mixed with $SrSO_4$ by hand-mixing (HM) and planetary ball milling (PBM) and then the powder mixtures were melted at $1100^{\circ}C{\sim}1200^{\circ}C$, solidified, and annealed. We found that the powder mixture prepared by PBM was finer and more homogeneously mixed than that prepared by HM, resulting in more homogeneous microstructure and smaller $SrSO_4$ and second phases after annealing.

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Analysis on Milling Behavior of Oxide Dispersion Strengthened Ni-based Atomizing Powder with Ni5Y Intermetallic Phase (Ni5Y 합금상이 형성된 Ni계 산화물 분산강화 아토마이징 분말의 밀링 거동 분석)

  • Park, Chun Woong;Byun, Jong Min;Choi, Won June;Kim, Young Do
    • Journal of Powder Materials
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    • v.26 no.2
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    • pp.101-106
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    • 2019
  • Ni-based oxide dispersion strengthened (ODS) alloys have a higher usable temperature and better high-temperature mechanical properties than conventional superalloys. They are therefore being explored for applications in various fields such as those of aerospace and gas turbines. In general, ODS alloys are manufactured from alloy powders by mechanical alloying of element powders. However, our research team produces alloy powders in which the $Ni_5Y$ intermetallic phase is formed by an atomizing process. In this study, mechanical alloying was performed using a planetary mill to analyze the milling behavior of Ni-based oxide dispersions strengthened alloy powder in which the $Ni_5Y$ is the intermetallic phase. As the milling time increased, the $Ni_5Y$ intermetallic phase was refined. These results are confirmed by SEM and EPMA analysis on microstructure. In addition, it is confirmed that as the milling increased, the mechanical properties of Ni-based ODS alloy powder improve due to grain refinement by plastic deformation.

Tensile Strength Variation of Binary Tablets Produced by Planetary Ball Milling (유성볼밀링으로 제조한 2성분 정제의 인장강도 변화)

  • Sim, Chol-Ho
    • Journal of Pharmaceutical Investigation
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    • v.38 no.1
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    • pp.1-8
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    • 2008
  • Planetary ball mill was used to decrease and control the particle size of excipients. The effects of the weight of sample and the revolution number of mill, and grinding time on the particle size of the ground sample were analyzed by response surface methodology. The optimum conditions for the milling of microcrystalline cellulose were 38.82 g of the weight of sample and 259 rpm of the revolution number of mill, and 45 minutes of grinding time. The predicted value of the particle size at the these conditions was $19.02{\mu}m$, of which the experimental value at the similar conditions was $18.68{\mu}m$. The tensile strength of tablets of single-component powders, such as microcrystalline cellulose, hydroxypropylmethyl cellulose and starch, binary mixtures and ground binary mixtures of these powder were measured at various relative densities. It was found that the logarithm of the tensile strength of the tablets was proportional to the relative density. A simple model, based upon Ryshkewitch-Duckworth equation that was originally proposed for porous materials, has been developed in order to predict the relationship between the tensile strength and relative density of ground binary tablets based on the properties of the constituent single-component powders. The validity of the model has been verified with experimental results for ground binary mixtures. It has demonstrated that this model can well predict the tensile strength of ground binary mixtures based upon the properties of single-component powders, such as true density, and the compositions. When the tensile strength of the mixture of microcrystalline cellulose hydroxypropylmethyl cellulose (90:10) and the ground mixture of them were compared, the tensile strength of the ground mixture decreased widely from 45.3 to 5.6% compared to the mixture in case the relative density of tablets was in the range of $0.7{\sim}0.9$. When the tensile strength of the mixture of microcrystalline cellulose starch (80:20) and the ground mixture of them were compared, the tensile strength of the ground mixture decreased widely from 31.0 to 11.6% compared to the mixture in case the relative density of tablets was in the range of $0.7{\sim}0.9$.

Gas Absorption and Release Properties of Zn(BH4)2 and MgH2-Zn(BH4)2-Ni-Ti-Fe Alloy

  • Kwak, Young Jun;Kwon, Sung Nam;Song, Myoung Youp
    • Korean Journal of Materials Research
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    • v.25 no.1
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    • pp.43-47
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    • 2015
  • $Zn(BH_4)_2$ was prepared by milling $ZnCl_2$ and $NaBH_4$ in a planetary ball mill in an Ar atmosphere, and XRD analysis, SEM observation, FT-IR analysis, DTA, and TGA were performed for synthesized $Zn(BH_4)_2$ samples. 90 wt% $MgH_2$+1.67 wt% $Zn(BH_4)_2(+NaCl)$+5 wt% Ni+1.67 wt% Ti+1.67 wt% Fe (named $90MgH_2+1.67Zn(BH_4)_2(+NaCl)$+5Ni+1.67Ti+1.67Fe) samples were also prepared by milling in a planetary ball mill in an $H_2$ atmosphere. The gas absorption and release properties of the $Zn(BH_4)_2(+NaCl)$ and $90MgH_2+1.67Zn(BH_4)_2(+NaCl)_2(+NaCl)$+5Ni+1.67Ti+1.67Fe samples were investigated. An FT-IR analysis showed that $Zn(BH_4)_2$ formed in the $Zn(BH_4)_2(+NaCl)$ samples prepared by milling $ZnCl_2$ and $NaBH_4$. At the first cycle at $320^{\circ}C$, $90MgH_2+1.67Zn(BH_4)_2(+NaCl)$+5Ni+1.67Ti+1.67Fe absorbed 2.95 wt% H for 2.5 min and 4.93 wt% H for 60 min under 12 bar $H_2$, and released 1.46 wt% H for 10 min and 4.57 wt% H for 60 min under 1.0 bar $H_2$.

Grinding Effects of Coal-Fired Pond Ash on Compressive Strength of Geopolymers (화력발전소 매립 석탄재의 분쇄가 지오폴리머의 강도에 미치는 영향)

  • Lee, Sujeong;Kang, Nam-Hee;Chon, Chul-Min;Jou, Hyeong-Tae
    • Resources Recycling
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    • v.23 no.6
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    • pp.3-11
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    • 2014
  • Bottom ash from coal fired power plants is not widely used due to a broad range of particle sizes and a high carbon content for producing geopolymers. The effect of mechanical activation on compressive strength of bottom ash- based geopolymers was examined by rod and planetary-ball milling to encourage full-fledged recycling of bottom ash, the main component of pond ash. The amount of amorphous component in the milled ash samples did not change significantly after the mechanical activation. It is presumably because needle-shaped mullite crystals, which is a major crystalline phase and grown in a glassy matrix, possess high strength and toughness, and therefore, they could endure external shocks and remain almost intact. Milling operation, however, decreased the particle size and improved the homogeneity of ash, thereby leading to increase reactivity of milled ash with alkali activators. Rod milling produced a relatively narrow particle size distribution of the milled ash particles; however, it was less effective in reducing the particle size. Nevertheless, it was interesting to observe that rod milling had equal effect on improving the compressive strength of geopolymers up to about 37%, as that of planetary ball milling. Rod milling is believed to be suitable process for enhancing the reactivity of bottom ash for large-scale recycling of bottom ash and producing geopolymers.

Milling Behaviors of Al-B4C Composite Powders Fabricated by Mechanical Milling Process (기계적 밀링 공정에 의해 제조된 Al-B4C 복합분말의 밀링 거동 연구)

  • Hong, Sung-Mo;Park, Jin-Ju;Park, Eun-Kwang;Lee, Min-Ku;Rhee, Chang-Kyu;Kim, Ju-Myoung;Lee, Jin-Kyu
    • Journal of Powder Materials
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    • v.19 no.4
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    • pp.291-296
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    • 2012
  • In the present work, Al-$B_4C$ composite powders were fabricated using a mechanical milling process and its milling behaviors and mechanical properties as functions of $B_4C$ sizes ( $100{\mu}m$, 500 nm and 50 nm) and concentrations (1, 3 and 10 wt.%) were investigated. For achieving it, composite powders and their compacts were fabricated using a planetary ball mill machine and magnetic pulse compaction technology. Al-$B_4C$ composite powders represent the most uniform dispersion at a milling speed of 200 rpm and a milling time of 240 minutes. Also, the smaller $B_4C$ particles were presented, the more excellent compositing characteristics are exhibited. In particular, in the case of the 50 nm $B_4C$ added compact, it showed the highest values of compaction density and hardness compared with the conditions of $100{\mu}m$ and 500 nm additions, leading to the enhancement its mechanical properties.

Microstructure and High Temperature Mechanical Properties of Oxide Dispersion Strengthened Steels Manufactured by Combination Milling Process (복합 밀링 공정으로 제조된 산화물 분산 강화 강의 미세조직 및 고온 기계적 특성)

  • Lee, Jung-Uk;Kim, Young-Kyun;Kim, Jeoung Han;Kim, Hwi-Jin;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.28 no.5
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    • pp.389-395
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    • 2021
  • Oxide dispersion-strengthened (ODS) steel has excellent high-temperature properties, corrosion resistance, and oxidation resistance, and is expected to be applicable in various fields. Recently, various studies on mechanical alloying (MA) have been conducted for the dispersion of oxide particles in ODS steel with a high number density. In this study, ODS steel is manufactured by introducing a complex milling process in which planetary ball milling, cryogenic ball milling, and drum ball milling are sequentially performed, and the microstructure and high-temperature mechanical properties of the ODS steel are investigated. The microstructure observation revealed that the structure is stretched in the extrusion direction, even after the heat treatment. In addition, transmission electron microscopy (TEM) analysis confirmed the presence of oxide particles in the range of 5 to 10 nm. As a result of the room-temperature and high-temperature compression tests, the yield strengths were measured as 1430, 1388, 418, and 163 MPa at 25, 500, 700, and 900℃, respectively. Based on these results, the correlation between the microstructure and mechanical properties of ODS steel manufactured using the composite milling process is also discussed.

Micro-deformation behavior of Brittle Hf-based Metallic Glass during Mechanical Milling (기계적 합금화 공정에 의한 Hf계 비정질 분말의 미세변형거동 관찰)

  • Kim, Song-Yi;Lee, A-Young;Cha, Eun-Ji;Kwon, Do-Hun;Hong, Sung-Uk;Lee, Min-Woo;Kim, Hwi-Jun;Lee, Min-Ha
    • Journal of Powder Materials
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    • v.25 no.3
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    • pp.246-250
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    • 2018
  • In this study, we investigate the deformation behavior of $Hf_{44.5}Cu_{27}Ni_{13.5}Nb_5Al_{10}$ metallic glass powder under repeated compressive strain during mechanical milling. High-density (11.0 g/cc) Hf-based metallic glass powders are prepared using a gas atomization process. The relationship between the mechanical alloying time and microstructural change under phase transformation is evaluated for crystallization of the amorphous phase. Planetary mechanical milling is performed for 0, 40, or 90 h at 100 rpm. The amorphous structure of the Hf-based metallic glass powders during mechanical milling is analyzed using differential scanning calorimetry (DSC) and X-ray diffraction (XRD). Microstructural analysis of the Hf-based metallic glass powder deformed using mechanical milling reveals a layered structure with vein patterns at the fracture surface, which is observed in the fracture of bulk metallic glasses. We also study the crystallization behavior and the phase and microstructure transformations under isothermal heat treatment of the Hf-based metallic glass.

Preparation of Nano Size Cerium Oxide from Cerium Carbonate (탄산(炭酸)세륨으로부터 나노크기 산화(酸化)세륨 제조연구(製造硏究))

  • Kim, Sung-Don;Kim, Chul-Joo;Yoon, Ho-Sung
    • Resources Recycling
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    • v.18 no.6
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    • pp.24-29
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    • 2009
  • Since cerium carbonate becomes porous cerium oxide by releasing carbon dioxide and vapour steam during calcination of cerium carbonate, nano size cerium oxide can be obtained by milling calcined cerium carbonate. Therefore cerium carbonate [$Ce_2(CO_3)3{\cdot}XH_2O$] is used generally for the preparation of nano size cerium oxide. In order to obtain nano size cerium oxide from cerium carbonate prepared by reactive crystallization of cerium chloride solution and ammonium bicarnonate solution, the effects of experimental variables in the milling and calcination of cerium carbonate, such as calcination temperature, milling time, rpm of planetary mill, amount of dispersant and ball size for milling on the size of cerium oxide was investigated in this study. Cerium oxide prepared with the conditions of calcination temperature of $700^{\circ}C$, milling time of 5 hour was 160nm mean particle size.

Abrasive-reaction Interactions for Nano-composite Structures

  • T., Ketegenov;O., Tyumentseva;D., kasymbecova;N., Korobova;Z., Katranova;F., Urakaev
    • Journal of the Speleological Society of Korea
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    • no.71
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    • pp.13-17
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    • 2006
  • New methods of nano sized material and composite coating preparations have been considered on the base of mathematical model of abrasion reaction interaction of milling and grinding bodies in planetary centrifugal mill. The essence of the method is the abrasive and oxidative wear of the milling bodies and amorphous (better inert) additives. Interactions between them has been supplied the necessary impulse of pressure and temperature on the impact frictional contacts and promoted chemical processes. The offered method can find application for such processing as sintering and geological minerals opening.