• Title/Summary/Keyword: Planetary Gear Noise

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An Experimental Study for Predicting the Planetary Gear Noise in the Vehicle (차량에서 유성기어 소음 발생 예측에 대한 실험적 연구)

  • Lee, Hyun-Ku;Kang, Seock-Chan;Hur, Jin-Wook;Bae, Douck-Han;Kang, Koo-Tae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.5
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    • pp.503-508
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    • 2008
  • In this paper, various methods to improve the planetary gear noise in vehicles were introduced. Those cases of improvement have been used as good guidelines and references to prevent planetary noise problems. In this research, different types of planetary gear systems were also analyzed. The consequences of those analysis said in common that the planetary gear set generating noise mainly is the one which takes power directly from the turbine. Furthermore, a frequency versus vibration level map was introduced to judge how to solve the noise problem quickly in a vehicle development process. Besides, it is provided a predicting method which planetary gear set most contributes to noise problem taking in the vehicle and how to design the planetary gear set robustly.

Development of a Design and Analysis Program for Automatic Transmission Applications to Consider the Planetary Gear Noise and Its Adaptation (자동변속기 유성기어 소음을 고려한 시스템 분석용 프로그램 개발 및 적용에 관한 연구)

  • Lee, Hyun Ku;Lee, Sang Hwa;Kim, Moo Suk;Hong, Sa Man;Kim, Si Woong;Yoo, Dong Kyu;Kwon, Hyun Sik;Kahraman, Ahmet
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.7
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    • pp.487-495
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    • 2015
  • A generalized special program called planetary transmission analysis(here in after PTA) is developed to improve planetary gear noise in automatic transmission. PTA is capable of analyzing any typical one-degree-of-freedom automatic transmission gear train containing any number of simple, compound or complex-compound planetary gear sets. The kinematics module in PTA can compute the rotational speeds of gears and carriers and calculate the order frequencies to predict the planetary noise components. The power flow analysis module performs a complete static force analysis providing forces, moments, or torques of gears, bearings, clutches and connections. Based on the given type and number of planetary gear sets, the search algorithm determines all possible kinematic configurations and gear tooth combinations in a required set of gear ratios, while eliminating whole kinematic redundancies and unfavorable clutching sequences. By using PTA program, planetary internal speeds of new developed automatic transmission are early obtained; therefore, possibility of the noise problem could be predicted in early design stage. As implementing PTA in planetary gear NVH development procedure, planetary gear noise was successfully reduced by 10 dBA.

Research for the Development of a pRMC Program for the Planetary Gear Noise (유성기어 소음을 고려한 pRMC 프로그램 개발 및 적용에 관한 연구)

  • Lee, Hyun Ku;Kim, Moo Suk;Suh, Hyun Seung;Kim, Jin Ho;Kahraman, Ahmat;Harianto, Jonny;Kwon, Hyun Sik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.7
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    • pp.669-674
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    • 2013
  • To design the optimized low noise planetary gear sets, a program called pRMC(planetary run many cases) is developed. The pRMC is especially using a combination analysis method for all gear specifications and also able to analyze any type of planetary gear sets. The pRMC is composed of the 5 sections those are generate, setting, evaluate, combine and analysis. After calculating all candidate gear sets, the pRMC could show many results that represent the character of each gear set including the transmission error which is the main gear noise factor, the contact ratios, the bending stress and so on. By comparing the results objectively, user could predict and select the optimized gear set which has quiet noise level and desired durability. The planetary gear designed by pRMC could have reduced noise and vibration level from 5 to 10 dB than previous-designed one.

An Experimental Study for Predicting the Planetary Gear Noise in the Vehicle (차량에서 유성기어 소음 발생 예측에 대한 실험적 연구)

  • Lee, Hyun-Ku;Kang, Seock-Chan;Bae, Douck-Han;Kang, Koo-Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.929-934
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    • 2007
  • Various methods to improve the planetary gear noise in the vehicle were introduced. And planetary gear systems were analyzed Therefore a common thing among the different planetary gear systems which generate the gear noise in the vehicle was founded. Most importantly, a frequency versus vibration level map was introduced and a predictive method, which is considering the masking effect, to design the planetary gear sets in the concept design stage was described.

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Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Yoo, Dong Kyu;Won, Kwang Min;Chung, Si Deuk;Lee, Tae Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.348-349
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of the its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

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Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기어 캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Hong, Sa Man;Yoo, Dong Kyu;Won, Kwang Min;Chae, Geum Muk;Lee, Tae Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.549-554
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

A Study on the Design of the Carrier Phase Difference for the Planetary Gear Noise Reduction (유성기어 소음저감을 위한 캐리어 위상차 설계에 관한 연구)

  • Park, Ki-Ho;Kim, Tai-Hoon;Jung, Sang-Jin;Wee, Hyuk;Lee, Gook-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.230-231
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    • 2011
  • There is a merit a planetary gear set disperses a delivery load, and to decrease loss of friction and noise. But, in addition to meshing this internal and external gear simultaneously and phase difference by the tooth contact point and the time difference occurs asymmetric and symmetric sideband noise and vibration caused by the modulation in the vehicle. Existing planetary gear set research have progressed to reduce the cause of the sideband as run-out, pitch error and imbalance. In this paper presents a method for the design of the carrier phase difference by developing various theorys and experiments for gear noise.

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An Experimental Study and Analysis on NVH Behaviors of the Planetary Gear Set (유성기어세트의 소음 진동 거동에 대한 해석 및 실험적 연구)

  • Lee, Hyun-Ku;Kang, Koo-Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.338-343
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    • 2009
  • In this paper, Verification of the qualitatively identical relationships existing between simulation data and experimental results allowed for a new analysis procedure of a planetary gear set -- in an automatic transmission -- to be conducted. Tooth profiles were found to be crucial to the gear mesh forces of the planetary gear set. Based on Kahraman's Model[8], dynamic resonances of the planetary gear set were found to be out of operating range. Most importantly, a 2DPLANETARY FEM program, an innovative design tool for planetary gear sets, was utilized.

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An Experimental Study and Analysis on NVH Behaviors of the Planetary Gear Set (유성기어세트의 소음 진동 거동에 대한 해석 및 실험적 연구)

  • Lee, Hyun-Ku;Kang, Koo-Tae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.3
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    • pp.242-248
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    • 2010
  • In this paper, Verification of the qualitatively identical relationships existing between simulation data and experimental results allowed for a new analysis procedure of a planetary gear set -- in an automatic transmission -- to be conducted. Tooth profiles were found to be crucial to the gear mesh forces of the planetary gear set. Based on Kahraman's Model, dynamic resonances of the planetary gear set were found to be out of operating range. Most importantly, a 2DPLANETARY FEM program, an innovative design tool for planetary gear sets, was utilized.

A Research for the Noise Development of the FF 8th Speed Automatic Transmission (전륜 8속 자동변속기 소음 개발에 대한 연구)

  • Lee, Hyun Ku;Hong, Sa Man;Kim, Moo Suk;Hur, Jin Wook;Yoo, Dong Kyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.5
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    • pp.559-566
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    • 2016
  • This study shows a development procedure and results of noise reduction for a new developed FF 8th speed automatic transmission. Based on planetary gear operating frequency analysis using PTA(planetary transmission analysis) program developed in 2012, It is expected that gear noise of the rear planetary gear set could be recognized easily in the concept design stage. Therefore, pRMC (planetary run many cases) analysis program that is developed in 2012 was applied to minimize the planetary gear noise level and noise distributions versus torque. To minimize noises coming from oil pump and final gears of a new transmission, several changes were applied, such as changing the clearance of double angular ball bearing, the oil pump rotor tooth number from 9 to 11 and the oil pump type from parachoid to megafloid and so on. Besides, stiffness values of the transmission case and the mount bracket were measured and reinforced properly. Finally, The total noise of the new FF 8th speed automatic transmission was developed successfully. Furthermore, E.O.L. testers also have been adapted to control the noise quality of automatic transmission assembly in the manufacturing factory. This paper could provide practical solutions to the automatic transmission NVH problems.